• 제목/요약/키워드: Friction pressure

검색결과 1,475건 처리시간 0.029초

A2024-T6/ A6061-T6의 마찰용접 특성에 관한 연구 (A Study on the Properties in Friction Weldability of Dissimilar Aluminum Alloys A2024-T6/ A6061-T6)

  • 이세경;민택기
    • 한국공작기계학회논문집
    • /
    • 제15권1호
    • /
    • pp.63-69
    • /
    • 2006
  • This study deals with the friction welding of A2024- T6 to A6061- T6; The friction time was variable conditions under the conditions of spindle revolution of 2000rpm, friction pressure of 50MPa, upset pressure of 100MPa, and upset time of 5.0seconds. Under these conditions, the microstructure of weld interface, tensile fracture surface and mechanical tests were studied, of friction weld, and so the results were as follows. 1. When the friction time was 1.5seconds under the conditions, the maximum tensile strength of the friction weld happened to be 292MPa, which is $94.2\%$ of the base material's tensile strength(310MPa). At the same condition, the maximum shear strength was 2l2MPa, which is equivalent to $103\%$ of the base material's shear strength (205MPa). 2. At the same condition, the maximum vickers hardness was Hv 146 at A2024- T6 nearby weld interface, which is higher Hv3 than condition of the friction time 0.5seconds, and the maximum vickers hardness was Hvl20 from weld interface of A6061-T6, which is higher Hv28 then base material's. 3. The results of microstructure analysis show that the structures of two base materials have fractionized and rearranged along a column due to heating and axial force during friction, which has affected in raising hardness and tensile strength.

Effect of Opening Roller Speed, Drums Speed Difference and Suction Air Pressure on Properties of Open-End Friction Spun Polyester and Acrylic Yarns

  • Vishnoi Prashant;Ishtiaque S. M.;Das A.
    • Fibers and Polymers
    • /
    • 제6권3호
    • /
    • pp.250-258
    • /
    • 2005
  • The present paper is concerned with the influence of opening roller speed, drum speed difference and suction air pressure on properties of polyester and acrylic open-end friction spun yams. The results shows that the opening roller speed and the suction air pressure have considerable influence on the characteristics of polyester and acrylic open-end friction spun yams. In case of polyester yams the unevenness, imperfection and hairiness decreases and the yam tenacity increases with the increase in opening roller speed and suction air pressure. However for acrylic yams the unevenness and imperfections decreases and tenacity increases with the increase in opening roller speed and suction air pressure.

마이크로휜관 내 단상 냉각 유동 열전달 및 압력 강하 특성에 관한 실험적 연구 (Experiments on Single Phase Cooling Heat Transfer and Pressure Drop Characteristics in Microfin Tubes)

  • 이규정;한동혁
    • 설비공학논문집
    • /
    • 제14권3호
    • /
    • pp.231-239
    • /
    • 2002
  • Experiments on the single phase cooling heat transfer and pressure drop with microfin tubes were performed using water as a test fluid. Experimental data were obtained in the range of Reynolds number 3000 ~40000 and Prandtl number 4-6. The data of microfin tubes presented the characteristics of rough surface tube in pressure drop and heat transfer Experimental data were compared with the heat transfer and friction factor correlations of smooth tubes. Heat transfer enhancements of microfin tubes were lower than pressure drop penalty factors. The helix angle is more significant parameter in both of the pressure drop and heat transfer than the relative roughness. The correlations of Nusselt number and friction factor were suggested for the tested microfin tubes. Maximum deviations between correlations and experimental data were within $\pm15$% for Nusselt number and $\pm10$% for friction factor.

변형모드별 판재의 마찰특성 비교 (Comparison of Friction Coefficients of Sheet Materials in Various Deformation Modes)

  • 김영석;김기수
    • 소성∙가공
    • /
    • 제3권1호
    • /
    • pp.51-62
    • /
    • 1994
  • Cup drawing test and U-bending test were performed to evaluate the friction characteristics of sheet materials for the different deformation modes involved in stamping process. The coefficient of friction calculated from the each test was compared to that obtained from the draw bead friction test. It was clarified that the cup drawing test could be simply used for evaluating the friction characteristic of sheet material in deep drawing process with high contacting pressure. However the U-bending test is suitable to evaluate the frictional characteristic of sheet material in bending process with low contacting pressure.

  • PDF

실험계획법에 의한 AZ31마그네슘합금의 마찰접합시 최적공정설계 (Optimization for Friction Welding of AZ31 Mg Alloy by Design of Experiments)

  • 강대민;곽재섭;최종환;박경도
    • 한국기계가공학회지
    • /
    • 제10권4호
    • /
    • pp.64-69
    • /
    • 2011
  • Magnesium alloy has been known as lightweight material in automobile and electronic industry with aluminum alloy, titanium alloy and plastic material. Friction welding is useful to join different kinds of metals and nonferrous metals they are difficult to be joined by such as gas welding, resistance welding and electronic beam welding. In this study, friction welding was performed to investigate optimization process of Mg alloy with a 20mm diameter solid bar. For that, the orthogonal array $(L_{9}(3^{4}))$ was used that contained four factors and each factor had three levels. Control factors were heating pressure, heating time, upsetting pressure and upsetting time. Also tensile tests were carried out to measure mechanical properties for welded conditions. The levels of heating pressure and upsetting pressure used were 15, 25, 35MPa, and 30, 50, 70MPa, respectively. In addition those of heating time and upsetting time were 0.5, 1, 1.5 sec and 3, 4, 5 sec., respectively, rotating speed of 2000rpm. From the experimental results, optimization condition was estimated as follows; heating pressure=35MPa, upsetting pressure=70MPa, heating time=1.5sec, upsetting time=3sec.

가솔린 엔진에서 연료 분사량 및 오일 온도에 따른 피스톤 마찰손실 특성 연구 (Study on the Characteristics of Piston Friction Losses for Fuel Injected Mass and Oil Temperature in a Gasoline Engine)

  • 강종대;조진우;박성욱
    • 한국분무공학회지
    • /
    • 제27권3호
    • /
    • pp.161-166
    • /
    • 2022
  • To measure the change in friction loss due to the control of fuel mass and oil temperature in a gasoline engine, the floating liner method was used to measure the friction generated by the piston of a single-cylinder engine. First, to check the effect of combustion pressure on friction, the friction loss was measured by adjusting the fuel mass. It was confirmed that the friction loss increased as the fuel mass increased under the same lubrication conditions. In addition, it was confirmed that the mechanical efficiency decreased as the fuel mass increased. Next, to check the effect of lubrication conditions on friction, the friction loss was measured by controlling the oil temperature. It was confirmed that friction loss increased as the oil temperature decreased at the same fuel mass. As the oil temperature decreases, the viscosity increases, resulting in decreased mechanical efficiency and increased friction loss.

고압 RTM 공정에서 고속 수지 유동에 의한 섬유 보강재의 변형 거동에 관한 연구 (A Study on Slip Behavior of Fiber Preform by High Speed Resin Flow in High Pressure Resin Transfer Molding)

  • 안종무;성동기;이원오;엄문광;최진호
    • Composites Research
    • /
    • 제27권1호
    • /
    • pp.31-36
    • /
    • 2014
  • 본 연구에서는 고압 RTM 공정에서 고속 수지 유동에 의한 섬유 보강재의 변형 거동에 관한 연구를 진행하였다. 이를 위해 섬유와 금형의 마찰계수 측정 장치와 고압 RTM 공정을 모사하여 preform 변형을 평가하는 장치를 구축하였다. 마찰계수 측정 장치를 통해 금형-섬유 간 Coulomb 마찰계수와 수력학적 마찰 계수를 측정하였고, preform 변형 평가 장치를 통해 preform의 변형이 발생할 때의 유체에 의해 작용하는 외력의 힘을 측정하였다. 마찰계수를 이용하여 마찰력을 구하고 외력과 비교하여 직물의 슬립(slip) 여부를 판별할 수 있었다. 유체에 의해 섬유에 작용하는 외력이 섬유와 금형 사이의 마찰력보다 커지게 되면 직물이 움직이는 것으로 관찰 되었으며, 이는 섬유의 체적률과 마찰계수에 주로 영향을 받는 것으로 나타났다.

고속도강(SKH55)과 기계구조용 탄소강(SM45C)의 마찰용접특성에 관한 연구 (A Study on the Mechanical Properties as a Result of Friction Welding With SKH55 and SM45C)

  • 최수현;민병훈;김노경;임형택;민택기
    • 한국공작기계학회논문집
    • /
    • 제17권2호
    • /
    • pp.65-70
    • /
    • 2008
  • This study deals with the friction welding of SKH55 and SM45C; The friction time was variable conditions under the conditions of spindle revolution 2,000rpm, friction pressure of 190MPa, upset pressure of 270MPa and upset time of 2.0 seconds. Under these conditions, the microstructure of weld interface, tensile fracture surface and mechanical tests were studied, and so the results were as follows. 1. When the friction time is 1.0 seconds, the tensile strength of friction welds was 926MPa, which is around as much as 84% of the tensile strength of base metal(SKH55), the bending strength of friction welds was 1,542MPa, which is around as much as 80% of the bending strength of base metal(SKH55), the shear strength of friction welds was 519MPa, which is around as much as 70% of the shear strength of base metal(SKH55). 2 According to the hardness test, the hardness distribution of the weld interface was formed from 964Hv to 254Hv. HAZ(Heat Affected Zone) was formed from the weld interface to 1.5mm of SKH55 and 2mm of SM45C.

안쪽축이 회전하는 환형관내 헬리컬 유동장의 실험적 연구 (Experimental Study on the Helical Flow Field in a Concentric Annulus with Rotating Inner Cylinders)

  • 황영규;김영주
    • 대한기계학회논문집B
    • /
    • 제24권6호
    • /
    • pp.822-833
    • /
    • 2000
  • This experimental study concerns the characteristics of a transitional flow in a concentric annulus with a diameter ratio of 0.52, whose outer cylinder is stationary and inner one rotating. The pressure drops and skin-friction coefficients have been measured for the fully developed flow of water and that of glycerine-water solution (44%) at a inner cylinder rotational speed of $0{\sim}600$ rpm, respectively. The transitional flow has been examined by the measurement of pressure drops and the visualization of flow field, to reveal the relation of the Reynolds and Rossby numbers with the skin-friction coefficients and to understand the flow instability mechanism. The present results show that the skin-friction coefficients have the significant relation with the Rossby numbers, only for laminar regime. The occurrence of transition has been checked by the gradient changes of pressure drops and skin-friction coefficients with respect to the Reynolds numbers. The increasing rate of skin-friction coefficient due to the rotation is uniform for laminar flow regime, whereas it is suddenly reduced for transitional flow regime and, then, it is gradually declined for turbulent flow regime. Consequently, the critical (axial-flow) Reynolds number decreases as the rotational speed increases. Thus, the rotation of inner cylinder promotes the early occurrence of transition due to the excitation of taylor vortices.

모터구동 Flexible Wedge형 게이트밸브의 밸브 성능인자 Bounding Value에 대한 연구 (A Study on the Bounding Value of Valve Performance Parameters for Motor Operated Flexible Wedge Gate Valve)

  • 김대웅;유성연;박성근;이도환
    • 한국유체기계학회 논문집
    • /
    • 제10권5호
    • /
    • pp.46-53
    • /
    • 2007
  • Stem friction coefficient and valve factor are very important parameters for the evaluation of valve performance. In this study, the characteristics of stem friction coefficient and valve factor are analyzed, and thor bounding value is determined. The hydraulic testing is performed for many flexible wedge gate valves in the plant and statistical method is applied to the determination of bounding value. According to the results of this study, stem friction coefficient does not change much with differential pressure, and the bounding value of closing stroke is higher than that of opening stroke. The valve factor of valves with high differential pressure is higher than that of valves with medium differential pressure. It means valve factor is more sensitive to the differential pressure than the stem friction coefficient. Valve factor of the closing stroke is higher than that of opening stroke due to piston effect.