• 제목/요약/키워드: Friction heat

검색결과 950건 처리시간 0.026초

회전축 부하를 고려한 BLDC 모터의 열적 특성에 관한 실험 및 수치 해석적 연구 (Thermal Characteristics of 600 W Brushless DC Motor under Axial Loading Condition)

  • 권화빈;이원식;김규탁;박희성
    • 한국정밀공학회지
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    • 제33권12호
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    • pp.999-1005
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    • 2016
  • A brushless direct current (BLDC) motor electronically performs rectification without brushes. It therefore does not have the typical mechanical friction contacts between the brushes and commutators. The BLDC motor has the advantages of high speed, low noise, and electronic noise reduction in addition to high durability and reliability. Therefore, it is mainly used in electric vehicles and electric equipment. However, iron loss and copper loss due to long-term use induce temperature increases in the motor, which reduces its performance and life. The temperatures of the stator and permanent magnet are predicted to be $62.3^{\circ}C$ and $32.2^{\circ}C$, respectively. This study shows the enhanced temperature distribution in a 600 W BLDC motor using unsteady and three-dimensional (3D) numerical investigations validated with experimental data.

단일 합금타겟을 이용한 마크네트론 스퍼터링 공정으로 증착된 MoN-Cu 박막 (MoN-Cu Thin Films Deposited by Magnetron Sputtering with Single Alloying Target)

  • 이한찬;문경일;신백균
    • 한국표면공학회지
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    • 제49권4호
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    • pp.368-375
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    • 2016
  • MoN-Cu thin films were prepared to achieve appropriate properties of high hardness and low friction coefficient, which could be applied to automobile engine parts for reducing energy consumption as well as solving wear problems. Composite thin films of MoN-Cu have been deposited by various processes using multiple targets such as Mo and Cu. However, those deposition with multiple targets revealed demerits such as difficulties in exact control of composition and homogeneous deposition. This study is aiming for suggesting an appropriate process to solve those problems. A single alloying target of Mo-Cu (10 at%) was prepared by powder metallurgy methods of mechanical alloying (MA) and spar plasma sintering (SPS). Thin film of MoN-Cu was then deposited by magnetron sputtering using the single alloying target of Mo-Cu (10 at%). Properties of the resulting MoN-Cu thin film were examined and compared to those of MoN-Cu thin films prepared with double targets of Mo and Cu.

Transient thermoelastic analysis of carbon/carbon composite multidisc brake using finite element method

  • Ghashochi-Bargh, Hadi;Goodarzi, Mohammad-Saeed;Karimi, Masoud;Salamat-Talab, Mazaher
    • Advances in aircraft and spacecraft science
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    • 제7권2호
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    • pp.135-149
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    • 2020
  • In the current paper, a generalization of the results of Zhao et al. (2008) on a new design of C/C composite multidisc brake system is presented. The purpose of this paper is to study the effect of thermal sensitivity of Carbon/Carbon (C/C) composite material on the temperature distributions, deformation, and stress during braking. In this regard, a transient temperature-displacement coupled analysis for C/C composite brake discs with frictional heat generation under simulated operating conditions is performed. An axisymmetric model for brake system is used for the finite element analysis according to the theory of energy transformation and transportation. The transient temperature distributions on the friction surfaces, deformation, and stress are obtained. To check the validity, the results are corroborated with other solutions available in the literature, wherever possible. The current study could be used as a guide in the initial design of a high performance multidisc brake system.

동축 마그네틱 기어의 고 기어비 적용을 위한 다중 기어 조합분석 (Multi-gear Combination Analysis for High Gear Ratio of Coaxial Magnetic Gear)

  • 박의종;김용재
    • 한국전자통신학회논문지
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    • 제16권2호
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    • pp.355-362
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    • 2021
  • 동축 마그네틱 기어는 비접촉 동력전달을 사용하기 때문에 기존 기계식 기어의 동력전달과정에서 발생하는 마찰, 마모, 소음, 발열을 최소화할 수 있다. 현재 다양한 산업에 적용하기 위한 연구가 활발히 진행되고 있으나 동축 마그네틱 기어가 갖는 특징 중, 높은 기어비에서 토크밀도가 급격히 감소하는 문제가 거론되었다. 본 논문은 높은 토크밀도를 갖는 저 기어비 동축 마그네틱 기어를 이용하여, 이들을 다중으로 결합하는 방향을 제시하였다. 해당 방법의 유효성을 확인하기 위해 단일형태의 고 기어비 모델과 토크밀도를 비교하고 다중 동축 마그네틱 기어의 기어비 조합을 분석함으로써 가장 우수한 조합을 선정하는 설계 방향을 나타내었다.

나일론 전사 DTP 원단 전처리에 따른 발색성 및 견뢰도 특성 (Color and Fastness Properties of Nylon Transfer Digital Textile Printing(DTP) using Acrylic-based Polymer as Pre-treatment Agent)

  • 김혁진;홍진표;곽동섭;서혜지;김현조
    • 한국염색가공학회지
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    • 제31권2호
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    • pp.88-97
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    • 2019
  • In this study, when printed on a nylon material, the color strength and fastness are lower than that of a polyester material, and the nylon material shrinks due to heat and pressure, resulting in poor design and poor compatibility. To overcome this problem, we investigated the possibility of transfer DTP by adding pre-treatment process to nylon transfer DTP process. For the basic study of pre-treatment preparation, we used pure nylon material which is not compounded and dispersion ink and transfer paper applied to existing PET transfer DTP. Pre-treatment preparations were classified into three types of acryl-base polymer and pre-treated with nylon and then applied to transfer DTP to confirm their color strength and fastness. The color strength of the pre-treated nylon material increased and poly-methyl-acrylate amulsion pre-treatment showed the best color at $210^{\circ}C$, 1.5m/min and 0.3MPa. The nylon material pre-treated with washing, friction, and light fastness was judged to be more excellent and stable.

전기식 회생 보조 브레이크 시스템을 위한 DC-DC 컨버터 설계 (DC-DC Converter Design For Electric Regenerative auxiliary Brake System)

  • 곽태균;문채주;이준영;고종선;유창희
    • 한국전자통신학회논문지
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    • 제14권3호
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    • pp.519-528
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    • 2019
  • 현재의 브레이크 시스템은 운동에너지를 열에너지로 변경하여 거의 마찰형 브레이크로 공기 중에 발산하여 제동한다. 시스템 내에는 제동력을 발생시키는 리타더라는 장치가 있다. 전기에너지의 소모를 절약하기 위해 리타더의 제동에너지 일부를 활용하는 리타더의 고속 응답 특성에 관한 고도기술 연구는 이미 선진국에서 진행 중이다. 본 논문에서는 배터리 충전을 위해 리타더에서 발생한 3상 전압을 24V 직류 전압으로 변환하고 실험을 통해 타당성을 검증하는 DC-DC 컨버터를 제안한다.

저온 수술 프로브용 소형 Joule-Thomson 냉동기의 설계 (Design of the miniature Joule-Thomson refrigerator as a cryoprobe)

  • 황규완;정상권;인세환
    • 한국초전도ㆍ저온공학회논문지
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    • 제9권1호
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    • pp.86-90
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    • 2007
  • The cryoprobe used in cryosurgery should be fabricated in milimeter-order size for its practical usage. In general a miniature J-T(Joule-Thomson) refrigerator is applied to a cryoprobe. In case of the miniature J-T refrigerator, the mass flow rate of working fluid is small due to considerable friction in a minute flow path. For that reason, the miniature J-T refrigerator has a limited cooling power. To obtain the large cooling power from the J-T refrigerator, the refrigerator should have large mass flow rate and effective J-T temperature drop. These quantities are closely related to the geometry of the heat exchanger and the expansion nozzle in a cryoprobe, and are contradictory. The large mass flow rate leads to the small J-T temperature drop and vice versa in the miniature J-T refrigerator. Therefore, the optimal design of a cryoprobe to achieve maximum cooling power at fixed tube size and fixed operating temperature is required. This paper presents the design procedure of such case.

Investigation on helix type labyrinth seal to minimize leakage flow of cryogen for rotating superconducting machines

  • Yubin Kim;Kihwan Kim;Seungcheol Ryu;Hojun Cha;Seokho Kim
    • 한국초전도ㆍ저온공학회논문지
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    • 제26권1호
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    • pp.25-30
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    • 2024
  • High-temperature superconducting rotors offer advantages in terms of output-to-weight ratio and efficiency compared to conventional phase conduction motors or generators. The rotor can be cooled by conduction cooling, which attaches a cryocooler, and by refrigerant circulation, which uses circulating liquid or gas neon, helium and hydrogen. Recent work has focused on environmental issues and on high-temperature superconducting motors cooled with liquid hydrogen that can be combined with fuel cells. However, to ensure smooth supply and return of the cryogenic cooling fluid, a cryogenic rotational coupling between the rotating and stationary parts is necessary. Additionally, the development of a sealing structure to minimize fluid leakage applicable to the coupling is essential. This study describes the design and performance evaluation of a non-contact sealing method, specifically a labyrinth seal, which avoids power loss and heat load caused by friction in contact sealing structures. The seal design incorporates a spiral flow path to reduce leakage using centrifugal force, and computational fluid dynamics (CFD) simulations were conducted to analyze the flow path and rotational speed. A performance evaluation device was configured and employed to evaluate the designed seal. The results of this study will be used to develop a cryogenic rotational coupling with supply and return flow paths for cryogenic applications.

컨테이너 철도차륜의 안전성 평가에 관한 연구 (A Study on Safety Estimation of Railroad Wheel)

  • 이동우;김진남;조석수
    • 한국산학기술학회논문지
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    • 제11권4호
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    • pp.1178-1185
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    • 2010
  • 철도차량의 고속화가 가속화되면서 화물을 운송하던 컨테이너 차량이 차륜의 파손에 의하여 탈선하는 사고가 발생하여 많은 물적 피해가 발생하고 있으며, 이러한 철도차량의 사고는 많은 인명 피해와 물적 피해를 가져오는 대형 사고로 발전할 수 있다. 따라서 이에 대한 재발 방지를 위한 차륜의 파손 해석에 대한 연구가 필요한 실정이다. 철도차량의 차륜은 기계적 하중과 열하중를 동시에 받으며, 기계적 하중으로는 철도차량의 무게에 의한 수직하중과 곡선 구간을 운행할 때 차륜과 레일의 접촉부에 수평하중이 발생하며, 철도차량의 제동시 답면제동에 의한 반복적인 열하중을 받는다. 이러한 차륜에 발생하는 기계적 하중과 열하중은 차륜의 균열과 잔류응력 등을 발생시키는 것으로 알려져 있다. 따라서, 본 연구에서는 차량 주행 시의 브레이크 이력과 하중 조건을 고려한 열 구조 연성해석을 수행하여 차륜에 부하되는 최대응력을 추정하였으며, 이 값을 파괴역학 파라미터인 응력확대계수에 적용하여 차륜의 안전성을 평가하였다.

한 면에 ∧/∨형 리브가 있는 2벽면 수축 사각채널의 열전달 증가 (Enhanced heat transfer in the convergent rectangular channels with ∧/∨-shaped ribs on one wall)

  • 이명성;유지의;정희재;최동근;하동준;고진수;안수환
    • Journal of Advanced Marine Engineering and Technology
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    • 제40권4호
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    • pp.270-274
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    • 2016
  • 양 벽면이 수축되는 채널에서 ${\vee}/{\wedge}$형 리브의 각도가 열전달에 미치는 효과를 실험적으로 조사하였다. 한 벽면에만 설치된 ${\vee}/{\wedge}$형 리브의 충돌 각은 각각 $30^{\circ}$, $45^{\circ}$, $60^{\circ}$ 그리고 $90^{\circ}$이다. 리브의 높이(e)는 10 mm 그리고 리브 간격(p)과 높이(e)비는 10으로 제작하였다. 길이가 1,000 mm인 시험 부는 입구의 단면적은 $100mm{\times}100mm$, 출구는 $50mm{\times}100mm$으로 제작하였다. 레이놀즈수가 22,000에서 75,000까지의 범위에서 실험을 수행하였다. 연구결과 전체적으로 레이놀즈 수가 높을수록 누셀트 수가 컸고, ${\wedge}$$45^{\circ}$ 리브가 가장 누셀트 수가 컸다.