• 제목/요약/키워드: Friction heat

검색결과 950건 처리시간 0.023초

원자력 발전소용 이종재 마찰용접의 최적화와 AE에 의한 실시간 평가에 관한 연구 (Study on Optimization of Dissimilar Friction Welding of Nuclear Power Plant Materials and Its Real Time AE Evaluation)

  • 권상우;오세규;유인종;황성필;공유식
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.42-46
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    • 2000
  • In this paper, joints of Cu-1Cr-0.1Zr alloy to STS316L were performed by friction welding method. Cu-1Cr-0.1Zr alloy is attractive candidate as nuclear power plant material and exibit the best combination of high sts good electrical and thermal conductivity of any copper alloy examined. The stainless steel is a structural material who alloy acts as a heat sink material for the surface heat flux in the first wall. So, in this paper, not only the develop optimizing of friction welding with more reliability and more applicabililty but also the development of in-process rear quility(such as strength and toughness) evaluation technique by acoustic emission for friction welding of such nuclear component of Cu-1Cr-0.1Zr alloy to STS316L steel were performed.

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이종마찰압접재의 압접조건에 따른 기계적 성질의 거동 - STS304와 SM15C 재를 중심으로 - (Behavior of Mecnanical Properties of Friction Welded Materials for Various Friction Welding Conditions -For STS304 and SM15C-)

  • 오환섭
    • 한국생산제조학회지
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    • 제7권2호
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    • pp.47-53
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    • 1998
  • In this study, behavior of deformation and mechanical properties under static tensile load in friction welded dissimilar materials. and necking phenomenon occuring at yeilding point are shown. Behavior of Hv(Micro Vickers Hardness) is observed that the maximum value is occured near by the interface. and the minimum value is arised at the heat affected zone. Fracture occured at the minimu value of Hv of the heat affected zone is observed. The position of fracture surface is subjected to behavior of Hv. Yielding strength subjected to friction welding conditions, specially to upset pressure is shown.

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내열강재의 마찰용접과 AE에 의한 실시간 평가 (Study on Friction Welding of Heat resisting Steel Materials and Its Real Time Evaluation by AE)

  • 김일석;공유식;황성필;김헌경;이연탁;오세규
    • 한국해양공학회지
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    • 제15권2호
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    • pp.79-87
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    • 2001
  • In this paper, not only the development of optimizing of friction welding with more reliability and more applicability but also the development of in-process real-time weld quality (such as strength and toughness) evaluation technique by acoustic emission for friction welding of the engine exhaustive valve (SUH3-SUH35 dissimilar steels of 12.3mm, 16mm, 20mm, and 24mm in diameters) were performed, comparing with the other FRW matches of materials such as SUH3 to SUH31, STS303 and SUH3 to STS304. As an important result, the techniques for dissimilar friction welding optimization of engine heat resisting steels SUH3 and SUH35 (12.3mm, 16mm, 20mm, and 24mm) and its real-time weld quality evaluation by AE was developed, considering on both diameter and carbon equivalent effects.

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히트파이프 히트싱크에서 평판 휜-관으로 구성된 공기유동 냉각채널의 대류 열전달 특성에 관한 수치해석 (A Numerical Analysis of Convective Heat Transfer in Air Flow Channels of a Plate Fin-tube Matrix for Heat Pipe Heat Sinks)

  • 김성훈;신현명;김철주
    • Journal of Advanced Marine Engineering and Technology
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    • 제29권8호
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    • pp.862-869
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    • 2005
  • A study on convective cooling characteristics has been done in the channels with heat pipes and associated Plane fins Analysis with FLUENT V5.0 lies its Purpose on the possible enhancement of heat transfer capability between an existing three in-line arrayed heatpipes and an extending four in-line arrayed heatpipes with increasing channel width. Numerical analysis is limited to the laminar flow in an isolated flow channel by employing cyclic boundary conditions for calculation purposes. Friction factors for three and four in-line arrayed heatpipes are compared with experimental results. In addition, temperature behavior at the plate fin for the three in-line arrayed heatpipes is compared with experiment. Friction factors and overall channel heat transfer coefficients (and/or Nusselt numbers) are presented as a function of Reynolds number. An increase of number of heatpipes and channel width reults in a decrease of the friction factor and doesn't not result in an increase of heat transfer performance. However. considering the 25$\%$ increase of heat load accompanies with maximum 8$^{\circ}C$ rise of average temperature of heat pipes, the four in-line array with the increase of channel width of heat pipe heat sink can be considered appropriate.

전산유체역학을 활용한 마찰교반용접의 해석적 접근에서 표면추적을 위한 알고리즘 연구 (A study on an Interface Tracking Algorithm in Friction Stir Welding based on Computational Fluid Dynamics Analysis)

  • 김수덕;나석주
    • Journal of Welding and Joining
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    • 제34권3호
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    • pp.12-16
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    • 2016
  • Friction stir welding(FSW) was studied using commercial tool, FLOW-3D. The purpose of this study is to suggest a method to apply frictional heat in Computational fluid dynamics(CFD) analysis. Cylindrical tool shape was used, and the interface cells between tool surface and workpiece were tracked by its geometrical relations in order to consider the frictional heat in FSW. After tracking the interface cells, average area concept was used to calculate the frictional heat, which is related to interface area. Also three-dimensional heat source and visco-plastic flow were modeled. The frictional heat generation rate calculated numerically from the suggested algorithm was validated with the analytical solution. The numerical solution was well matched with the analytical solution, and the maximum percentage of error was around 3%.

An Investigation on Friction Factors and Heat Transfer Coefficients in a Rectangular Duct with Surface Roughness

  • Ahn, Soo-Whan;Son, Kang-Pil
    • Journal of Mechanical Science and Technology
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    • 제16권4호
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    • pp.549-556
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    • 2002
  • An investigation on the fully developed heat transfer and friction factor characteristics has been made in rectangular ducts with one-side roughened by five different shapes. The effects of rib shape geometries as well as Reynolds numbers are examined. The rib height-to-duct hydraulic diameter, pitch-to-height ratio, and aspect ratio of channel width to height are fixed at e/De=0.0476, P/e=8, and W/H=2.33, respectively. To understand the characteristics of heat transfer enhancements, the friction factors are also measured. The data indicates that the triangular type rib has a substantially higher heat transfer performance than any other ones.

철도차량용 금속계 소결마찰재의 조성에 따른 트라이볼로지 특성 (Effects of Composition of Metallic Friction Materials on Tribological Characteristics on Sintered Metallic Brake Pads and Low-Alloy Heat-Resistance Steel for Trains)

  • 양용준;이희성
    • Tribology and Lubricants
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    • 제30권6호
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    • pp.330-336
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    • 2014
  • Sintered metallic brake pads and low alloy heat resistance steel disks are applied to mechanical brake systems in high energy moving machines that are associated with recently developed 200km/h trains. This has led to the speed-up of conventional urban rapid transit. In this study, we use a lab-scale dynamometer to investigate the effects of the composition of friction materials on the tribological characteristics of sintered metallic brake pads and low alloy heat resistance steel under dry sliding conditions. We conduct test under a continuous pressure of 5.5 MPa at various speeds. To determine the optimal composition of friction materials for 200 km/h train, we test and the evaluate frictional characteristics such as friction coefficients, friction stability, wear rate, and the temperature of friction material, which depend on the relative composition of the Cu-Sn and Fe components. The results clearly demonstrate that the average friction coefficient is lower for all speed conditions, when a large quantity of iron power is added. The specimen of 25 wt% iron powder that was added decreased the wear of the friction materials and the roughness of the disc surface. However when 35 wt% iron powder was added, the disc roughness and the wear rate of friction materials increased By increasing the amount of iron powder, the surface roughness, and temperature of the friction materials increased, so the average friction coefficients decreased. An oxidation layer of $Fe_2O_3$ was formed on both friction surfaces.

Theoretical Analysis of Heat Transport Limitation in a Screen Mesh Wick Heat Pipe

  • Lee, Ki-Woo;Park, Ki-Ho;Lee, Wook-Hyun;Rhi, Seok-Ho
    • International Journal of Air-Conditioning and Refrigeration
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    • 제12권1호
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    • pp.1-9
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    • 2004
  • The purpose of the present study is to examine the heat transport limitations in a screen mesh heat pipe for electronic cooling by theoretical analysis. Diameter of pipe was 6mm, and mesh numbers were 50, 100, 150, 200 and 250, and water was investigated as working fluid. According to the change of mesh number, wick layer, inclination and saturation temperature, the maximum heat transport limitations by capillary, entraintment, sonic and boiling were analyzed by a theoretical design method of heat pipe, including capillary pressure, pumping pressure, liquid friction coefficient in wick, vapor friction coefficient, etc. Based on the results, the capillary limitation in a small diameter of heat pipe is largely affected by mesh number and wick layer. Mesh number of 250 is desirable not to be used in pipe diameter of 6 mm, because capillary heat transport limitation decreases by the abrupt increase of liquid friction pressure due to the small liquid flow area. For the heat transport of 15 watt in 6mm diameter pipe, mesh number of 100 and one layer is an optimum wick condition, which thermal resistance is the smallest.

TIG-FSW 하이브리드 용접을 이용한 이종재 맞대기 용접부의 온도 분포 특성 (Temperature Behavior in Dissimilar Butt Joint During TIG Assisted Friction Stir Welding)

  • 방희선;엠 에스 엠조이
    • Journal of Welding and Joining
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    • 제29권5호
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    • pp.63-71
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    • 2011
  • Three-dimensional finite element analysis is performed to study the temperature distribution phenomenon of TIG assisted friction stir welding (TAFSW) between dissimilar plates (Al 6061-T6 and stainless steel 304). TAFSW is a solid-state welding process that integrates TIG (Tungsten Inert Gas) into a friction stir welding (FSW), to preheat the harder material ahead of FSW tool during welding. In order to facilitate the industrial application of welding, 3D numerical modeling of heat transfer has been carried out applying Finite Element Method (FEM). The temperature distribution due to heat generation during TAFSW on dissimilar materials joint is analysed using in-house solver. Moving heat source along with frictional heat between the work specimens and tool surface is considered to calculate the heat input. The analytical model used predicts successfully the maximum welding temperatures that occur on the dissimilar materials during TAFSW. Comparison with the infra red camera and thermocouple measurement results shows that the results from the current numerical simulation have good agreement with the measured data.

소구경 전열관 내의 열전달촉진 형상변화에 따른 열전달 및 압력강하 특성에 관한 실험적 연구 (Experimental Study on the Characteristics of the Heat Transfer and the Pressure Drop inside the Small Diameter Tube with the Heat Transfer Enhancing Geometry)

  • 박찬우;진성민;정종수
    • 설비공학논문집
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    • 제18권4호
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    • pp.297-303
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    • 2006
  • Friction and heat transfer coefficients were measured inside the corrugated tube using water as the working fluid. The test is performed for 16 tubes which outer diameter of tubes are 12.7 mm. These specifications are 4 indentation depths and 4 indentation pitches, respectively. The range of the water velocity inside the tube is from 0.5 to 3.0 m/s (8,500