• Title/Summary/Keyword: Friction heat

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NUMERICAL STUDY FOR THE FULL-SCALE ANALYSIS OF PLATE-TYPE HEAT EXCHANGER USING ONE-DIMENSIONAL FLOW NETWORK MODEL and ε-NTU METHOD (판형 열교환기 Full-scale 해석을 위한 1차원 유동 네트워크 모델 및 ε-NTU 모델의 수치적 연구)

  • Kim, Minsung;Min, June Kee;Ha, Man Yeong
    • Journal of computational fluids engineering
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    • v.19 no.1
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    • pp.47-56
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    • 2014
  • Since a typical plate heat exchanger is made up of a huge number of unitary cells, it may be impossible to predict the aero-thermal performance of the full scale heat exchanger through three-dimensional numerical simulation due to the enormous amount of computing resources and time required. In the present study, a simple flow-network model using the friction factor correlation and a thermal-network model based on the effectiveness-number of transfer units (${\varepsilon}$-NTU) method has been developed. The complicated flow pattern inside the cross-corrugated heat exchanger has been modeled into flow and thermal networks. Using this model, the heat transfer between neighboring streams can be considered, and the pressure drop and the heat transfer rate of full-scale heat exchanger matrix are calculated. In the calculation, the aero-thermal performance of each unitary cell of the heat exchanger matrix was evaluated using correlations of the Fanning friction factor f and the Nusselt number Nu, which were calculated by unitary-cell CFD model.

Study of Tribological Characteristics Between Metallic Friction Materials and Brake Disk (금속계 마찰재와 제동디스크 간의 마찰특성 연구)

  • Kim, Sang-Ho;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.72-80
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    • 2009
  • The tribiological characteristics such as friction coefficient, friction stability, wear rate and braking temperature between various types of metallic friction materials and heat resistant steel disk, were investigated by using lab-scale dynamometer. Friction materials for high speed train have higher friction coefficient and friction stability as compared to aircraft friction materials even though friction materials for high speed train have lower wear rate. In addition. Cu-matrix friction materials have higher temperature increase rate than Fe-matrix friction materials. All friction surfaces have Fe-base oxide layer after completing test.

The Study of Quality Evaluation on Dissimilar Material Friction Welding of Poly-urethane Foaming Machine Components (폴리우레탄 발포기 부품 이종재 마찰용접의 품질 평가에 관한 연구)

  • Yang, Yong-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.75-81
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    • 2012
  • Dissimilar material friction welding such as STD11 and SCM440, we are considering of such things as strength and tenacity of welding interface, which consist of friction welding rotation frequency, friction heating pressure, upset forging-pressure, friction heating time, and upset forging-pressure time. From the study, obtaining the interrelationship between welding condition and quality(toughness, tenacity), we can set the best range of welding condition. while performing acoustic emission examination for the nondestructive evaluation, we can deduce the interrelationship among total acoustic emission counts, friction welding variable, and quality during friction welding, which can solve the manufacturing difficulty and enhance the economic value.

On Dissimilar Friction Welded Joints(STS316L/IN X-750) of Turning Vane Bolt (Turning Vane Bolt의 이종재(STS316L/IN X-750) 마찰용접에 관하여)

  • SHIN KI-SUK;KONG YU-SIK;KIM SEON-JIN;RYOO IN-IL
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.331-336
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    • 2004
  • Dissimilar friction welding were produced using 10mm and 11mm diameter solid bar in Inconel ally(IN X-750) to Stainless steel(STS316L) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Virkers hardness surveys of the bond of area and HAZ and macro-structure investigations. The specimens were tested as welded, not heat-treated. The tensile strength of the friction welded steel bars was increased up to $95\%$ of the STS316L base metal under the condition of all heating time. Optimal welding conditions were n=2,000(rpm), $P_1=220(MPa),\;P_2=260(MPa),\;t_1=4(s),\;t_2=4(s)$ when the total upset length is 7(mm).

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Friction and Wear Characteristics of Bonded Film Lubricants of Organically Modified Hybrid Ceramic Binder Materials (유기변성 하이브리드 세라믹 물질을 결합제로 이용한 고체피막윤활제의 마찰마모 특성)

  • 한흥구;공호성;윤의성
    • Tribology and Lubricants
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    • v.19 no.4
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    • pp.203-210
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    • 2003
  • In order to enhance the thermal stability of binder materials of bonded type solid lubricants, several metal-alkoxide based sol-gel materials such as methyltrimethoxysilane(MTMOS), titaniumisopropoxide (Ti(Opr$\^$i/)$_4$), zirconiumisopropoxide (Zr(Opr$\^$i/)$_4$) and aluminumbutoxide (Al(Obu$\^$t/)$_4$) were modified chemically by both epoxy and acrylic silane compounds. Friction and wear characteristics of the bonded solid lubricants, whose binders were of several hybrid ceramic materials, were tested with a reciprocating tribo-tester. Wear life was evaluated with respect to the heat-curing temperature, friction temperature, type of supplement lubricants, and ratio of binder materials. Test results showed that the Si-Zr hybrid ceramic materials modified by epoxy-silane compounds had a higher wear life compared to others. Sb$_2$O$_3$ was the most effective supplement lubricants in the high temperature, and BUS analyses revealed that it was caused mainly by a strong anti-oxidation effect to MoS$_2$ particles. The higher heat-curing temperature resulted in the higher wear life, and the higher friction temperature resulted in the lower wear life.

Optimization of Friction Welded Joint Conditions in Alloy718 and the Nondestructive Evaluation (Alloy718 마찰접합조건의 최적화와 비파괴 평가)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.1
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    • pp.53-57
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    • 2008
  • Friction welding was performed to investigate mechanical properties for Ni-base superalloy with 15 mm diameter solid bar. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, impact energy test, Vickers hardness surveys of the bond of area and heat affected zone. And then, the nondestructive technique to evaluate the weld quality was carried out by acoustic emission(AE) and ultrasonic attenuation coefficient. The tensile strength of the friction welded joint was shown up to 90 % of the Alloy718 base metal under the condition of the heating time over 5 sec. The optimal welding conditions were n=2,000 rpm, $P_1=200$ MPa, $P_2=200$ MPa, $t_1=8$ sec and $t_2=5$ sec when the total upset length was 4.4 mm.

A Study on Micropattern Fabrication and Tribology Characteristics by Photolithography Process (포토리소그래피 공정에 의한 마이크로 패턴 제작과 tribology 특성 연구)

  • T.H. Jang;J.H. Park;Y.W. Kwon;B.R. Cho;T.G. Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.3
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    • pp.137-144
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    • 2023
  • Micro electro mechanical systems (MEMS) and precision machines require excellent friction and wear characteristics to improve energy efficiency generated during sliding motion. In this study, DLC thin film with high hardness and low friction was deposited on STS304 substrate material by CVD method, and dot-shaped convex and concave micropatterns were fabricated by photolithography process. The diameter of the pattern was 20 ㎛, the pitch was 40 ㎛, and a pattern having a mesh type arrangement was fabricated and an abrasion test was performed. The results of the wear test on the micro pattern confirmed that the friction coefficient characteristics were improved compared to STS 304 and DLC thin films. In addition, in this result, the micro-pattern showed 11.4% more improved friction coefficient than the DLC thin film. The friction coefficient characteristics for convex and concave patterns of the same size showed almost similar results.

Effects of radiation on wall-friction and heat-transfer in a convergent- divergent nozzle (복사가 수축 확대 노즐의 벽면에서 열전달과 벽마찰에 미치는 효과)

  • 강신형;이준식;김성훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1639-1644
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    • 1990
  • Effects of radiation on the wall-friction and heat transfer in the convergent and divergent nozzle of a rocket motor are investigated in the present paper. Radiative heat transfer cools down the core gas, and the decrease in the gas temperature reduces the convective heat transfer on the wall. Radiation heat transfer is estimated by using mean-beam-length approach and core flow is assumed to be one-dimensional isentropic. The compressible thermal boundary layer is solved by a finite difference method. The Cebeci-Smith eddy viscosity model is adopted for the present study. Convective heat transfer is reduced at the throat of the nozzle and is almost compensated with an increase in radiative transfer. In the sequel total heat transfer rate is slightly reduced. However, radiation heat transfer is dominant in the converging part of the nozzle.

Experimental Study of Heat Transfer Performance of Louver-Fin Heat Exchanger (Louver-Fin 열교환기의 열전달 특성 실험 연구)

  • Chang, K.S.;Kweon, Y.C.;Hong, S.R.;Kim, J.D.;Lee, H.S.;Park, B.K.
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.209-215
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    • 2007
  • This study presents the air side heat transfer and friction characteristics of fin-tube heat exchangers. Variations of heat transfer performance in each row are investigated in the present work. Experiments were performed for the Louver fin-tube heat exchangers using air-enthalpy type calorimeter, which is based on air-enthalpy method described in ASHRAE standards. The air velocity was varied from 0.7 to 2.5 m/s with 0.3 m/s interval. The results are plotted in terms of Colburn j-factor and friction factor of with respect to Reynolds number in the range of 200 to 1100.

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Boiling Heat Transfer in a Narrow Rectangular Channel with Offset Strip Fins (오프셋 스트립 휜이 있는 협소 사각유로의 비등열전달)

  • Kim Byong Joo;Jeong Eun Soo;Sohn Byong Hu
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.10
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    • pp.977-983
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    • 2004
  • An experimental study on saturated flow boiling heat transfer of R113 was peformed in a vertical narrow rectangular channel with offset strip fins. Two-phase pressure gradients and boiling heat transfer coefficients in an electrically heated test section were measured in the range of quality $0{\sim}0.6$, mass flux $17{\sim}43kg/m^{2}s$, and heat flux of $500{\sim}3,000W/m^2$ Two-phase friction multipliers were determined as a function of Lockhart-Martinelli parameter. Local boiling heat transfer coefficients were analysed in terms of mass flux, heat flux and local vapor quality. Correlation for boiling heat transfer coefficients was proposed, which was in good agreement with experimental data.