• Title/Summary/Keyword: Friction efficiency

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Tribology Characteristics of Bearing Steel (STB2) with Pattern Shape (Pattern 형상이 적용된 베어링 강(STB2)의 트라이볼러지 특성)

  • Song, S.O.;Jang, T.H.;Bae, M.K.;Kim, T.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.3
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    • pp.130-136
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    • 2021
  • With the development of the industry, bearings that require higher durability and efficiency are required, and various methods to reduce friction and wear of bearings are being studied. In this study, a wear test was conducted for STB2, a bearing steel material, by machining a micro-line pattern on the race surface of the bearing by machining. The pattern pitch of the specimens was processed to 40㎛, 80㎛, and 150㎛, and the coefficient of friction characteristics were investigated for the unpatterned specimen and the specimen with a DLC thin film deposited on the surface. As a result of the wear test, the pattern pitch showed the smallest coefficient of friction at 40㎛, and it was confirmed that the smaller the pattern pitch, the better the tribology characteristics.

Centrifuge shaking table tests on a friction pendulum bearing isolated structure with a pile foundation in soft soil

  • Shu-Sheng, Qu;Yu, Chen;Yang, Lv
    • Earthquakes and Structures
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    • v.23 no.6
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    • pp.517-526
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    • 2022
  • Previous studies have shown that pile-soil interactions have significant influences on the isolation efficiency of an isolated structure. However, most of the existing tests were carried out using a 1-g shaking table, which cannot reproduce the soil stresses resulting in distortion of the simulated pile-soil interactions. In this study, a centrifuge shaking table modelling of the seismic responses of a friction pendulum bearing isolated structure with a pile foundation under earthquakes were conducted. The pile foundation structure was designed and constructed with a scale factor of 1:100. Two layers of the foundation soil, i.e., the bottom layer was made of plaster and the upper layer was normal soil, were carefully prepared to meet the similitude requirement. Seismic responses, including strains, displacement, acceleration, and soil pressure were collected. The settlement of the soil, sliding of the isolator, dynamic amplification factor and bending moment of the piles were analysed to reveal the influence of the soil structure interaction on the seismic performance of the structure. It is found that the soil rotates significantly under earthquake motions and the peak rotation is about 0.021 degree under 24.0 g motions. The isolator cannot return to the initial position after the tests because of the unrecoverable deformation of the soil and the friction between the curved surface of the slider and the concave plate.

Optimization of FSW of Nano-silica-reinforced ABS T-Joint using a Box-Behnken Design (BBD)

  • Mahyar Motamedi Kouchaksarai ;Yasser Rostamiyan
    • Advances in nano research
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    • v.14 no.2
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    • pp.117-126
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    • 2023
  • This experimental study investigated friction stir welding (FSW) of the acrylonitrile-butadiene-styrene (ABS) T-joint in the presence of various nano-silica levels. This study aim to handle the drawbacks of the friction stir welding (FSW) of an ABS T-joint with various quantity of nanoparticles and assess the performance of nanoparticles in the welded joint. Moreover, the relationship between the nanoparticle quantity and FSW was analyzed using response surface methodology (RSM) Box-Behnken design. The input parameters were the tool rotation speed (400, 600, 800 rpm), the transverse speed (20, 30, 40 mm/min), and the nano-silica level (0.8, 1.6, 2.4 g). The tensile strength of the prepared specimens was determined by the universal testing machine. Silica nanoparticles were used to improve the mechanical properties (the tensile strength) of ABS and investigate the effect of various FSW parameters on the ABS T-joint. The results of Box-Behnken RSM revealed that sound joints with desired characteristics and efficiency are fabricated at tool rotation speed 755 rpm, transverse speed 20 mm/min, and nano-silica level 2.4 g. The scanning electron microscope (SEM) images revealed the crucial role of silica nanoparticles in reinforcing the ABS T-joint. The SEM images also indicated a decrease in the nanoparticle size by the tool rotation, leading to the filling and improvement of seams formed during FSW of the ABS T-joint.

An Experimental Study on the Pressure Drop and Heat Transfer Performance in Tubes with Three Dimensional Roughness (삼차원 조도관의 압력손실 및 열전달 성능에 대한 실험적 연구)

  • Kim, N.H.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.7 no.2
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    • pp.276-286
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    • 1995
  • In this study, pressure drop and heat transfer coefficients were measured in tubes with three dimensional roughness. Dimples were made by rotating the saw-tooth shaped finning disc on the outer tube surface. Resultant dimple shape was oval. Friction and heat transfer tests were performed with a range of roughness variables-roughness height 'e', axial roughness pitch 'p', circumferential roughness pitch 'z'. Within the test range, tube with e=0.5mm, z=5mm, p=3mm performed best. The efficiency ratio(rati of the heat transfer improvement and the pressure drop increase) of the tube approached 1.0 at low Reynolds number, and it was higher than that of the two-dimensional roughess tube of the same roughness height. Test data were predicted by 'discrete element method'. Results show that discrete element method underpredicts the friction data by 2% to 32%, and overpredicts the heat transfer data by-12% to 113%.

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A Study on Insert Metal in Friction Welding of A2024 to SM45C (마찰용접에서 A2024와 SM45C의 삽입재에 관한 연구)

  • 윤병수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.19-27
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    • 1998
  • This study was investigated on the friction welding of A2024 aluminum alloy to SM45C carbon steel with insert metals. The tensile strength of welded joints, the hardness distribution of welds, the microstructure of welds and the tensile fracture surfaces were mainly investigated through this experiment. When aluminum alloy A6351 was used as insert metal, the maximum tensile strength of welded joint was obtained. In this case, the maximum joint efficiency was 76.2 percent of base metal. Optimal welding conditions were N=2,000rpm. $P_1$=40MPa, $P_2$, $t_1$=1.5 sec, $t_2$=5 sec.

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Friction Factor and Heat Transfer in Equilateral Triangular Ducts with Surface Roughness

  • Ahn, Soo-Whan
    • Journal of Mechanical Science and Technology
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    • v.15 no.5
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    • pp.639-645
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    • 2001
  • Experimental investigations were conducted to study forced convection of fully developed turbulent flows in horizontal equilateral triangular ducts with different surface roughness pitch ratios (P/e) of 4, 8, and 16 on one side. The ducts bottom wall was heated uniformly and the other surfaces were thermally insulated. To understand heat transfer enhancement mechanism, heat transfer rates were measured. Smooth triangular ducts were also tested for benchmark purposes. The results were compared with previous results for similarly configured channels, at which they were roughened by regularly spaced transverse ribs in the rectangular and circular channels.

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An experimental study on the heat transfer characteristics in packed bed (충전층내에서의 열전달특성에 관한 실험적 연구)

  • 신현준;양한주;오수철
    • Journal of the korean Society of Automotive Engineers
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    • v.4 no.3
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    • pp.40-47
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    • 1982
  • Heat transfer on packed bed is considered to be important for the effective designs of chemical reaction equipment, air conditioning system, and storage type heat exchanger, etc. Currently studies are being carried out quite actively in this field in order to increase the heat transfer efficiency. The effect of heat transfer is closely relater to materials, shapes, porosities and packing states of packed bed as well as mutual dimensional relations between particles and the container. Investigation shows that heat transfer results appear to be influenced by such parameters as fluid velocity through packed bed, mass flow, and thermal properties. It is noted that viscosity is also considered to be an important factor in this problem. In this study, effective thermal conductivities on packed bed, effects of thermal conductivity (Ke) and friction factor (Fk) according to change of porosity(.epsilon.) and Reynolds number(Reh(, and pressure loss of the fluid, are experimentally investigated. Results show that the effective thermal conductivity increases and the friction factor decreased, as against the increase of Reynolds number. But as the increase of porosity increase them both.

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Analysis of the Dynamic Characteristics of the Linear Motors (선형 모터의 동특성 분석)

  • Seol, Jin-Soo;Rim, Kyung-Hwa
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.258-263
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    • 2005
  • The nearest variety of the industrial world requires using the high precision and resolution positioning technology to do a semi-conductor, information field , and measurement field. It is especially important for the positioning technology that makes up a proper controller, is affected by the minimal heat and vibration, and can control a structurally generated non-linear friction factor to determine the efficiency of the system. The paper is to analyze the vibration characteristic according to the speed of linear motor and grasp the dynamic characteristic through the modal test and show the verification of the experimental result and design parameters by using FEM(Finite Element Method). Also, it shows the optimum standard analyzed the acceleration patterns of the moving part that lead to the vibration source in linear motor. It presents the analyzed dynamic of linear motor in compliance with a change of the non-linear factor.

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Design for Yaw Brake System in Wind Turbine (풍력발전기 요 브레이크 시스템의 설계)

  • Park, Jin-Hwan;Park, Sang-Shin;Yoon, Yong-Ik;Yoo, Chang-Hee;Hwang, Jung-Gyu
    • Tribology and Lubricants
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    • v.27 no.4
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    • pp.204-208
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    • 2011
  • Yaw brakes are used in wind turbines to control the orientation of blades to be perpendicular to the wind. These devices are very important machine elements because they are closely related to the overall efficiency of wind turbines. One unit of yaw brakes is composed of a friction pad and a caliper. In this study, a tangential force between the friction pad and the disk is calculated when the brake is acting in 750 kW wind turbine. Then, stress distribution and the deformation of the caliper are calculated using a finite element analysis. An experimental equipment is also developed to verify the exactness of calculated results. The analytical and experimental results are presented and discussed.

Plastic Flow Direction and Strength Evaluation of Dissimilar Fiction Bonding Interface Joints (이종마찰 접합계면부의 소성유동 방향성 및 강도 평가)

  • Oh, Jung-Kuk;Sung, Back-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.43-50
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    • 2002
  • Friction welding has many merits such as energy efficiency, simple processing, etc butt difficult to obtain good weld at the welded interface and heat affected zone. To date, the continuum mechanics and fracture mechanics are utilized to analyse stresses at the interface and propagation of cracks. In this study. STS304 and SM15C are selected because they can be differentiated distinctively from metallic point of view and crack can be observed easily. It is ovserved during friction welding that STS304, rotary part is hatter than SH15C, fixed part. The last fracture occurs around the center because the surface of fatigue fracture has smooth regions, due to the separation phenomenon in plastic flows layers and striation dimple pattern.