• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.26 no.3
• /
• pp.328-336
• /
• 2017

The exit surface of a lens is designed using a three-dimensional free-form expression in order to easily modify a curved surface. This enables the design of numerical values and mathematical things using three-dimensional free-form expression, and enhances precision because it can be fine-tuned via numerical control. The standard of "Classification of Luminaire Light Distribution" for outdoor lighting fixtures by IESNA is adopted in order to examine the correlation between three-dimensional free-form surface expression and lighting performance. The variation of light distribution type and range is analyzed using the values of maximum light intensity and 50% light intensity. The actual tolerance occurs owing to parameters such as the thickness of the lens, the distance between LEDs, and the movement of the center of the incident surface; the effects of changes in these parameters on the performance are compared and analyzed.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2006.10a
• /
• pp.315-316
• /
• 2006

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.04a
• /
• pp.782-787
• /
• 1997

This paper proposes methods for pencil machining and uncut area machining. Based on Z-map represented by triangular facets, self-intersection-free offset surface is generated with K-offset method in case of ball mill and flat mill Pencil machining can elliminate overload area before main machining rough, semi-finish and finish cutting,preventing fluctuations of cutting forces in concave regions form causing bad machining condition. Low productivity is caused by uncut area which has excessive or irreguar finishing allowance. Uncut area machining has the finishing allowance keep uniformly on part surface. This paper deals with two types of uncaut area, machining detection of excessive area and user-defined area.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.17 no.8
• /
• pp.2001-2011
• /
• 1993

This study deals with the machining of sculptured surfaces on 5-axis CNC milling machine with end mill cutter. The study (I) has the following contents. In 5-axis CNC milling, CL-data consist of CC-data and cutter axis direction vector at the CC-point. Thus, in machining of the sculptured surface on 5-axis CNC milling machine, determination of the direction vector of the milling cutter is very important. The direction vector is obtained by the fact that bottom plane of the milling cutter must not interfere with the free-form surface being machined. The interference is checked by the z-map method which can be applied in all geometric types of the sculptured surfaces. After generating NC part programs from 5-axis post-processing algorithms, sculptured surfaces were machined with 5-axis CNC milling machine (CINCINNATI MILACRON, 20V-80). From these machining tests, it was shown that the machining of the free-form surfaces on 5-axis CNC milling machine with the end mill has smaller cusp heights and shorter cutting time than on 3-axis CNC milling machine with the ball-end mill. Thus, 5-axis CNC end milling was effective machining method for sculptured surfaces. The study (II) deals with the prediction of cusp height and the determination of tool path interval for the 5-axis machining of sculptured surfaces on the basis of study(I).

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.6
• /
• pp.1053-1059
• /
• 2002

The purpose of this study is to suggest how the machining technique of constant control of cutting speed can improve precision machining and tool life in high speed machining using a ball end mill. Cutting speed is changed in machining fee form surfaces such as connecting rod die. So, we don't have supreme surface form and tool life on machining. To solve this problem we should settle on optimal cutting speeds in free form surface machining. And, to improve precision machining, We must execute high speed machining methods to output optimum NC data using developed constant control of cutting speed program after modeling by CAD/CAM. In this paper, a comparison was made of the cutting precision and tool life in conventional cutting and those in connecting rod machining applying the program developed.

• Journal of the Korean Society for Precision Engineering
• /
• v.11 no.1
• /
• pp.177-183
• /
• 1994

The ball-end milling process is widely used in the die/mold industries, and it is very suitable for the machining of free-from surfaces. However, cusps(or scallops) remaining at the machined part along the cutter paths require anothe finish process such as polishing or grinding. In this study, a high sped micro ball-end milling method has been suggested for the finish of free- form surfaces. A new tool path which makes the geometrical roughness of workpiece be constant through the machined surface has been developed. In the high speed machining of micro ball-end muling experimets, the developed tool paths have been successfully applied. And it was concluded that the surface roughness from this finish cuts of micro ball-end milling process was acceptable.

• Proceedings of the Korean Information Science Society Conference
• /
• 1999.10b
• /
• pp.574-576
• /
• 1999

변형방법은 물체의 일부분 혹은 전체를 사용자가 원하는 결과의 형태로 변형하는 것으로서, 복잡하고 다양한 자유 형태 곡면들을 모델링하는데 필수적인 방법이다. 이러한 객체들을 제어하기 위한 기존의 방법은 접선벡터와 경계 교차 곡선들로 구성되는 패치들을 정의하고, 물체상의 이동된 점들에 대한 변화량을 계산하기 위하여 많은 계산량이 필요한 문제점이 있었다. 본 논문에서는 분할 경계 패치들을 이용하여 이러한 문제점들을 해결한 새로운 구간 변형 방법을 제시한다. 이 방법은 물체상의 변화량을 분할 경계 곡선에 필요한 형태 제어점으로 간주하여 형태 제어점을 이용하여 불규칙한 패치들을 계산하고 이를 이용하여 접속과 제어 및 국부수정의 변형 제어 방법을 제안한다. 또한 NURBs 보간을 이용하여 변형범위를 효과적으로 제어할 수 있는 방법을 제시한다.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2001.10a
• /
• pp.106-110
• /
• 2001

The ball-end milling process is widely used in the die/mold industries, and it is very suitable for the machining of free-form surfaces. However, this process is inherently inefficient process to compared with the end-milling or face milling process, since it relays upon the machining at the cutter/surface contact point. The machined part is the result of continuous point-to-point machining on the free-form surface. And cusps (or scallops) remain at the machined part along the cutter paths and they give the geometrical roughness of the workpiece. Thus, for the good geometrical roughness of the workpiece, it is required very tightly spaced cutter paths in this ball-endmilling process. However, with the tight cutter paths, the geometrical roughness of the workpiece is not regular on the workpiece since the cusp height is variable in the previously developed ISO-parametric or Cartesian machining methods. This paper suggests a method of tool path generation which makes the geometrical roughness of workpiece be constant through the machined surface. In this method, Ferguson Surface design Model is used and cusp height is derived from the instantaneous curvatures. And, to have constant cusp height, an increment of parameter u or v is estimated along the reference cutter path. In ball-end milling experiments, the cusp pattern was examined, and it was proved that the geometrical roughness could be regular by suggested tool path generation method.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2008.06a
• /
• pp.452-452
• /
• 2008

Abstract Head-mounted displays(HMD) are being developed and marketed in growing numbers for a variety of applications. Though most commonly associated with entertainment applications other applications are also being developed. The field vision on the display screens is expanded by the optical system producing an imaginary screen that appears to be positioned several meters in front of the viewer. In this study, the mold core for the prism lens of HMD was processed by fly-cutting method, and the form accuracy of the mold core was measured.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.8 no.2
• /
• pp.116-116
• /
• 1999

In this study we propose a novel approach with which design engineers can define and design free-from surface more easily. Free-from surface is defined as a parameterics shape which consists of a set of contr ol points. Parametric shape which not only has the advantage of allowing users to perform design changes efficiently, but also provides designers with a natural design environment in which they can do their work more naturally and creatively. The objective of this study is to develop a PC level freeform surface modelling system which explicitly represents information of part geometry. In this study, freeform surface modeling system consist of three modules : freeform surface modeler, input/output modules and interface with Database. In recent year there are increasing demands for the 5-axis machining of a complicated shape. This study is the development of a CAM software system (or NC module) for the 5-axis machining of a general shape with a flat-end mill, a round-end mill, a ball-end mill.