• 제목/요약/키워드: Free-CAD

검색결과 150건 처리시간 0.031초

CAD 모델에 기초한 모사절삭을 통한 가상절삭 시스템 개발 (Development of a Virtual Machining System by a CAD Model Based Cutting Simulation)

  • 배대위;고태조;김희술
    • 한국생산제조학회지
    • /
    • 제8권3호
    • /
    • pp.83-91
    • /
    • 1999
  • In this paper, we suggest a virtual machining system that can simulate cutting forces of ball end milling at the stage of part design. Cutting forces, here, are estimated from the machanistic model that uses the concept of specific cutting farce coefficient. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived from the Z-map data of a CAD model. That is, chip load is the height difference between the cutting tool and the workpiece at an arbitrary position. The tool contact point is referred from the cutter location data. On the other hand, the workpiece height is acquired from the Z-map model of a CAD data. From the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

  • PDF

CAD를 이용한 건축구조해석용 Pre-processor 구축 (Pre-processor for Building Structural Analysis by CAD system)

  • 고일두;송석환
    • 한국전산구조공학회:학술대회논문집
    • /
    • 한국전산구조공학회 1992년도 가을 학술발표회 논문집
    • /
    • pp.112-120
    • /
    • 1992
  • The use of Pre-processor for building structural analysis used to rely upon filling up fixed format data, which was ineffective and error-prone. This research attempts to integrate structural analysis system with DBMS and CAD system in order to make it easy to exchange data between pre-process, analysis, and post-process stages. Automatic generation of database from pre-process stage allows easy preparation of main input data for other structural analysis programs. CAD system with some sub-programs written in LISP and C works as a graphic user interface. This approach gives an easy, effective and error-free way of inputing data for structural analysis.

  • PDF

보간 길이 최적화에 의한 5축밀링 가공속도 향상 (Machining Speed Enhancement for 5-Axis Milling by Step Length Optimization)

  • 소범식;정융호
    • 한국CDE학회논문집
    • /
    • 제11권6호
    • /
    • pp.422-428
    • /
    • 2006
  • In this paper, an NC data optimization approach for enhancing 5-axis machining speed is presented. It is usual to use expensive commercial CAD/CAM programs for NC data of 5-axis machining, since it needs very large calculations for optimal tool positioning and orientation, tool path planning, and collision-free tool path generation. Since commercial CAD/CAM systems have similar functions and efficiency based on common algorithms of reliable theories, they do not have their own unique features for machining speed and efficiency. In other words, most commercial CAD/CAM systems consider only the characteristics of part geometry to be machined, which means that they generate almost the same NC data if the part to be machined is the same, even though different machines are used for the pin. A new approach is proposed for optimizing NC data of 5-axis machining, which is based on the characteristics of the machine to be operated. As a result, the speed of 5-axis machining can increase without losing machining accuracy and surface quality.

기어류 부품의 단조 금형설계용 CAD 프로그램 개발 (A Development of CAD Program for Forging Die Design of Gear Components)

  • 최종웅;조해용;최재찬;조창용
    • 한국정밀공학회지
    • /
    • 제15권11호
    • /
    • pp.21-31
    • /
    • 1998
  • This study described computer aided die design system for cold forging of non-axisymmetric parts. To design the die of cold forging. an integrated approach based on a rule-base system and commercial F. E. code were adopted. This system is implemented on the personal computer and its environment is a commercial CAD package named as AutoCAD. The system includes four modules. In the initial data input module, the variables which are necessary to design of die are inputted by user and die material are selected from the database. In the analysis and redesign module, stress distrubution action on the designed die is analyzed by commercial FEM code NISA II. The designed die is modified to prevent failure in both states of stress free and pressurizing. The developed system provides powerful capabilities for die design of non-axisymmetric parts.

  • PDF

Evaluation of marginal discrepancy of pressable ceramic veneer fabricated using CAD/CAM system: Additive and subtractive manufacturing

  • Kang, Seen-Young;Lee, Ha-Na;Kim, Ji-Hwan;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
    • /
    • 제10권5호
    • /
    • pp.347-353
    • /
    • 2018
  • PURPOSE. The purpose of this study was to evaluate the marginal discrepancy of heat-pressed ceramic veneers manufactured using a CAD/CAM system. MATERIALS AND METHODS. The ceramic veneers for the abutment of a maxillary left central incisor were designed using a CAD/CAM software program. Ten veneers using a microstereolithography apparatus (AM group), ten veneers using a five-axis milling machine (SM group), and ten veneers using a traditional free-hand wax technique (TW group) were prepared according to the respective manufacturing method. The ceramic veneers were also fabricated using a heat-press technique, and a silicone replica was used to measure their marginal discrepancy. The marginal discrepancies were measured using a digital microscope (${\times}160$ magnification). The data were analyzed using a nonparametric Kruskal-Wallis H test. Finally, post-hoc comparisons were conducted using Bonferroni-corrected Mann-Whitney U tests (${\alpha}=.05$). RESULTS. The $mean{\pm}SD$ of the total marginal discrepancy was $99.68{\pm}28.01{\mu}m$ for the AM group, $76.60{\pm}28.76{\mu}m$ for the SM group, and $83.08{\pm}39.74{\mu}m$ for the TW group. There were significant differences in the total marginal discrepancies of the ceramic veneers (P<.05). CONCLUSION. The SM group showed a better fit than the AM and TW groups. However, all values were within the clinical tolerance. Therefore, CAD/CAM manufacturing methods can replace the traditional free-hand wax technique.

금형연마작업을 위한 5축 CAM 시스템 (A five-axis CAM system for free-surface grinding)

  • 서석환;이민석;김두형
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
    • /
    • pp.1024-1030
    • /
    • 1993
  • In manufacturing press die with free surface, grinding operation is an important post process for surface finish and dimensional accuracy. With the advancement of NC technology. surface grinding operation is increasingly replaced by the gantry type manipulator. As the mechanics for grinding operation is different from machining operation, conventional CAM system for machining operation is hard to apply. In this. paper, we develop a five-axis CAM system by which an efficient gantry trajectory can be planned and verified. The developed system consists of four conceptual modules; namely CAD, PROCESS. CAM, and ANALYSIS. In the CAD module, the machined surface is represented by CL-data or surface modeler, and process parameters are specified by the PROCESS module. Then, the CAM module generates a series of grinding paths based on the grinding mechanics together with process databases for tool spaces and grinding conditions. The generated paths are verified via ANALYSIS module. Validation via real experiments is left for further study.

  • PDF

자유 곡면의 CNC 가공을 위한 가공경로의 생성 (A Toolpath Generation for CNC Machining of Free-form Surfaces)

  • 성완;최종호;송오석
    • 한국정밀공학회지
    • /
    • 제16권4호통권97호
    • /
    • pp.129-137
    • /
    • 1999
  • A parametric curve interpolator has been proposed for machining curves instead of a linear interpolator in which curves are approximated by a set of line segment. The parametric curve interpolator is superior to linear interpolator in machining time and contour error and generate exact position commands directly from curve equations. In this paper, a new toolpath generation method is proposed based on the parametric curve interpolator. This method retains all the benefits of parametric curve interpolator and can bound the scallop height within a specified value. By interpolating curves and surfaces directly from the mathematical equations, the amount of data from CAD/CAM system to CNC controller can be significantly reduced. The proposed method was implemented on a CNC controller and was confirmed to give a better result than the other existing method.

  • PDF

자동차 판넬 금형의 NC 가공을 위한 공구 경로 생성 (Tool-Path Generation in NC Machining of Automobile Panel Die)

  • 이철수
    • 한국자동차공학회논문집
    • /
    • 제2권5호
    • /
    • pp.74-84
    • /
    • 1994
  • This paper discusses a method to generate the tool path for NC machining of automobile panel dies. The source data representing a panel die may be generated from digitizing machines, other CAD/CAM systems via IGES files, of compound surface models. From the source data, three types of interferencefree tool paths are generated automatically ; a parallel (Cartesian), an isometric, and a pencil cutting tool path. For the interference-free tool path, a polyhedral model composed of several triangles, and an 'offset triangle' approach are exploited. Finally, some practical examples are illustrated.

  • PDF

Bending and free vibration analysis of a smart functionally graded plate

  • Bian, Z.G.;Ying, J.;Chen, W.Q.;Ding, H.J.
    • Structural Engineering and Mechanics
    • /
    • 제23권1호
    • /
    • pp.97-113
    • /
    • 2006
  • A simply supported hybrid plate consisting of top and bottom functionally graded elastic layers and an intermediate actuating or sensing homogeneous piezoelectric layer is investigated by an elasticity (piezoelasticity) method, which is based on state space formulations. The general spring layer model is adopted to consider the effect of bonding adhesives between the piezoelectric layer and the two functionally graded ones. The two functionally graded layers are inhomogeneous along the thickness direction, which are approached by laminate models. The effect of interlaminar bonding imperfections on the static bending and free vibration of the smart plate is discussed in the numerical examples.