• Journal of the Korean Crystal Growth and Crystal Technology
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• v.18 no.3
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• pp.115-121
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• 2008

Microstructure of glass-ceramics obtained by heat treating silicate glass containing 50 wt% electric arc furnace dust (EAF dust) and nucleation agents were observed. The crystallization temperature, $T_c$ of glassy specimen measured around $850^{\circ}C$ from different thermal analysis, so the heat treatment condition to obtain glass-ceramic specimen was selected as $950^{\circ}C/15 hr$. The nucleation agent, $TiO_2$ showed the superior effect on enhancing franklinite crystal growth which has stronger mechanical properties and more durable chemical resistance than willemite phase. Some specimens containing $TiO_2$ had the augite crystal phase and increasing $TiO_2$ amount decreased a fraction of willemite and increased a franklinite. Especially, the specimen with 5 wt% $TiO_2$ showed no willemite crystal phase and $1{\sim}2\;{\mu}m$ franklinite crystals dispersed uniformly in glassy matrix. Also, the specimens containing 5 wt% $TiO_2$ mixed with $Fe_2O_3$ showed a dendrite-shaped franklinite crystals caused by coalescence of small crystallites.

• Resources Recycling
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• v.7 no.5
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• pp.13-18
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• 1998

This study was carried out to understand the properties of the E.A.F. steel-making dusts for stabilization processing. The properties are related to mincral composition, shape, particle size, magnetism, density, porosity and leaching characteristic. the dust particles, the size of which ranges from sub-micron to tens-micron, were mainly spherical like balls that were agglomerated each other: the large particles were generally Fe-rich and the small particles were spherical like balls that were agglomerated each other: the large particles were franklinite (ZnFe$_{2}O_{4}$), magnetite (Fe$_{3}O_{4}$) and zincite (ZnO) by XRD analysis. When the dusts were sieved by a wet process, the particle fraction over 200 mesh had 1.5 wt.% with magnetite and quartz. The particles in the size range of 200-500 mesh consisted of magnetite, franklinite. The 82 wt.% of the steel-making dusts were occupied by the particles finer than 500 mesh and contained franklinite and zincite as main mineralogical compositions. When the dusts of around 78% porosity compressed under the load of approximately 1 KPa, the porosity decreased to 68% and to 535 under around 13 KPa. When the E.A.F. dusts were leached according to the Korea standard leaching procedure on the waster, the heavy metals exceeding the leaching criteria were cadmium, lead and mercury.

• Resources Recycling
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• v.12 no.6
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• pp.47-56
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• 2003

PVC(polyvinyl chloride) powder were mixed with EAF(Electric Arc Furnace) dust and made as pellets. In order to recover the hydrochloride emitted from pyrolysis of PVC and the valuable metals in dust through making chlorides, pellets were roasted at $300 ^{\circ}C$ and investigated about the generation of chlorides. Two dust samples were collected at I steel making Co. and P Co. (called I dust and P dust respectively), which were mainly composed of zincite and franklinite. It was confirmed that about 50% of Zn in I dust and 48% of Zn in P dust compose zincite. The emission of HCl gas was completed in 15 min at 30$0^{\circ}C$ and the HCl mostly reacted with dust and made chlorides under 20% PVC mixed ratio. Because the reaction of HCl with zincite was faster than with franklinit, when generation and volatilization of ferric chloride is not allowed, the equivalent PVC powder mixed ratio in pellet depended on the amount of zincite in dust.

• Resources Recycling
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• v.11 no.4
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• pp.37-43
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• 2002

As the consumption of galvanized steels in cans and automobiles and the quantity of scraps increase, the recycling problems of EAF dust become a important problem. Valuable metals such as Fe, Zn, Pb are of continued interest to metallurgists. To recover the valuable metal and to remove the toxicity of EAF dust, high temperature smelting process is or researching as a pilot scale. The Reduction kinetics of Zn in EAF dust is so important in a view of the economic consideration of the process. In this study, the kinetics behavior of Zn in EAF dust were measured as a point of application in high temperature smelting process. The rate control step in ZnO and franklinite is revealed to be chemical reaction on the reaction surface.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.18 no.6
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• pp.242-247
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• 2008

The glass and glass-ceramics containing EAF dust $30{\sim}70\;wt%$ were fabricated and the dependance of physical properties upon crystal phases and microstructure formed was studied. The crystallization behavior of glass and glass-ceramics containing various contents of EAF dust composing of mainly $Fe_2O_3$ and ZnO was analyzed by crystal identification and microstructure observation. The glass specimen with EAF dust 30 wt% showed a typical amorphous pattern in XRD results and the specimen with above 30 wt% EAF dust had some un-dissolved crystals which was originated from EAF dust. The all glass-ceramics had franklinite, willemite and augite crystal phases. The density of glass-ceramics was higher than that of same composition glass, and it increased with EAF dust contents. In addition, the thermal and mechanical properties of glass-ceramics were always higher than those of glasses. In other words, the thermal expansion coefficient of glass increased with EAF dust contents while it decreased for the glass-ceramics. The vickers hardness for the glass and glass-ceramics increased with EAF dust content, the glass-ceramics always being higher those of glass of same composition.

• Proceedings of the IEEK Conference
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• 2001.10a
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• pp.370-374
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• 2001

The degree of iron recovery from dust agglomerates was investigated experimentally to determine the optimum mixing ratio of coke in cold bonded pellet(CBP) which is fed into electric arc furnace(EAE) in the minimill plant. From the XRD analysis for EAF dust, magnetite(Fe$_3$O$_4$) and franklinite(ZnFe$_2$O$_4$) was identified as major components. Maximum iron recovery was obtained for the solid carbon content of approximately 18 weight percent. From plant trials of CBP composed of this optimal mixing condition, it was observed that electric power consumption and sulfur content increased with increasing the quantity of CBP.

• Proceedings of the IEEK Conference
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• 2001.10a
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• pp.398-403
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• 2001

There is a potential usability of electric arc furnace(EAF) dust produced during the iron manufacturing process as a recycled resource, because valuable materials such as Zn, Pb and Fe are contained in it. In this study, metallic Zn was recycled from the fine electric arc furnace dust by a solid state reduction method using carbon at relatively low temperature. It was possible to recover metallic zinc by using of high vapour pressure of zinc with this reduction method. The feasibility of recycled zinc for cold bonded pellet(CBP) was investigated. The main composition of EAF dust were franklinite(ZnFe$_2$O$_4$), magnetite(Fe$_3$O$_4$) and zincite(ZnO), and Pb and Cl were completely removed by a heat treatment in oxidation environment. The reduction ratio increased as the solid carbon content increased, and it increased with decreasing of dust particle size and increasing of compaction pressure due to a increase of contact area.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.15 no.6
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• pp.217-221
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• 2005

The evaporation amounts of volatile Cd, Pb and Zn were characterized by measuring their total concentrations in the EAF dust-clay bodies with various mixing ratio and heat treatment temperature. TCLP test was conducted for evaluating the chemical stabilities of the heavy metal elements. Evaporation amounts and leaching concentrations of heavy metal components were strongly dependent on the mixing ratio and heat treatment temperature. The evaporation of the heavy metal components in EAF dust was effectively suppressed by increasing the clay content. The leaching concentrations of heavy metal components were decreased with increasing clay content and temperature. 20 wt% EAF dust-80 wt% clay sample shows nearly zero evaporation and leaching concentrations of heavy metal components. XRD analysis showed that peak intensities of major crystalline phases such as franklinite and quartz were decreased with increasing the heat treatment temperature which means that the stabilization mechanism of the heavy metals was related with the vitrification process of the $SiO_2$ in the clay.