• 제목/요약/키워드: Fracture surface analysis

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The analysis of fracture stress using reflection coefficient of surface acoustic wave (탄성표면파의 반사계수를 이용한 파괴응력의 해석)

  • Shin, J.S.;Kim, J.K.;Jun, K.S.
    • The Journal of the Acoustical Society of Korea
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    • v.10 no.3
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    • pp.13-18
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    • 1991
  • In this study, the analysis technique of fracture stress using the reflection coefficient of SAW reflected from a brittle solid with surface crack has been studied. Fracture stress of brittle solid with surface crack has been obtained by the function of the critical stress intensity factor and the maximum normalized stress intensity factor of the crack in the body. And the maximum normalized stress intensity factor of a surface crack can be inferred from a measurement of reflection coefficient of SAW. In experiment, the surface cracks ranging from 0.5mm to 0.9mm in crack depth has been made at the center of each Pyrex disc, and the SAW wedge transducer has been set up for the pitch-catch mode. It has been compared the theoretical values of the fracture stress calculated from the reflection coefficient of SAW with the values of the fracture stress measured from UTM.

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A Study on Friction-induced Surface Fracture Behaviors of Thermoplastic Polyurethane (TPU)/Rubber Blends (열가소성 폴리우레탄 (TPU)/고무 블렌드의 마찰에 의한 표면 파괴 거동)

  • Jeon, Jun-Ha;Park, Sang-Min;Um, Gi-Yong;Bea, Jong-Woo
    • Journal of Adhesion and Interface
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    • v.14 no.3
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    • pp.121-127
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    • 2013
  • In this work, the thermoplastic polyurethane (TPU) was melt-blended with EPDM, NBR and BR to form TPU/Rubber blend films, their composition and friction-induced surface fracture relationship was investigated. TPU/EPDM and TPU/BR blends exhibited the improved friction-induced surface fracture, especially the effect of BR was excellent. With addition of more than 10 wt% BR, TPU/BR blends exhibited the improved friction-induced surface fracture. The increase of the soft segment with increasing BR content, which was confirmed by scanning electron microscopy (SEM) analysis enabled us to estimate the improved friction-induced surface fracture.

Fracture Characteristics and Stress Analysis of $Si_3N_4/SM45C$ Joint ($Si_3N_4/SM45C$ 접합부의 응력해석 및 파괴특성)

  • 김기성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.248-253
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    • 1998
  • Recently, the uses of Ceramic/metal bonded joints, resin/metal joints, adhesive joints, composite materials which are composed of dissimiliar materials have increased in various industry fields. Since the ceramic/metal bonded joints material is made at a high temperature, residual stress distributions due to differences in material properties were investigated by varying material parameters. The two dimensional finite element analysis was performed to study residual stress distribution in Si3N4/SM45C bonded joint with a copper interlayer between the silicon nitride(Si3N4) and the structural carbon steel(SM45C) and 4-point bending tests were carried out under room temperature. Fracture surface and crack propagation path were observed using scanning electron microscope and characteristics of its fracture was discussed.

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A Study on the X-Ray Fractography of Turbine Blade under Fatigue Load (피로하중을 받는 터빈 블레이드의 X선 프랙토그래픽에 관한 연구)

  • Hong, Soon-Hyeok;Lee, Dong-Woo;Cho, Seok-Swoo;Joo, Won-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.65-71
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    • 2002
  • Turbine blade is subject to cyclic bending force by steam pressure. Stress analysis by fractography is already established technology as means far seeking cause of fracture and has been widely employed. In the X-ray frctography, plastic deformation and residual stress near the fracture surface can be determined and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear power plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined and then the stress intensity factor to actual broken turbine blade was predicted.

A Study on the X-Ray Fractography of Turbine Blade under Fatigue Load (피로하중을 받는 터빈 블레이드의 X선의 프랙토그래피에 관한 연구)

  • 김성웅;이동우;홍순혁;조석수;주원식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.778-783
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    • 2001
  • Turbine blade is subject to cyclic bending force by steam pressure. Stress analysis by fractography is already established technology as means for seeking cause of fracture and has been widely employed. In the X-ray fractography, plastic deformation and residual stress near the fracture surface can by determined and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear power plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined and then the load applied to actual broken turbine blade was predicted.

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Fracture Analysis of a Spindle in the X-Lift (X 리프트 스핀들의 파괴해석)

  • Chu, Seok-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.91-98
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    • 2008
  • One of the two spindles in the X-lift fractured suddenly during normal operation. The fracture occurred at the notch where the bending moment might be the maximum. Macrofractographic features associated with rotating-bending fatigue are evident on the fracture surface. The 3-D finite element analysis of the X-lift reveals that the spindle rotated under bending. The measured surface strain of the spindle varies cyclically as the spindle rotates. It supports that the spindle rotated under bending. The X-lift is not perfectly symmetrical with respect to both the horizontal and the vertical plane. The slightly unsymmetrical deformation can cause the bending of the spindle.

Analysis on the Fatigue Fracture Surface of Gas Piping Material using the X-Ray Fractography (X-선 프랙토그라피에 의한 가스배관재의 피로파면해석)

  • Lim, Man-Bae
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.18-24
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    • 2002
  • This study verified the relationship between fracture mechanics parameters(${\Delta}K,\;K_{max}$) and X-ray parameters ($(\sigma}_r,;B$) for G365 steel at elevated temperature up to $300{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase in low ${\Delta}K$ region, reach to a maximum value at a certain value of $K_{max}$ or ${\Delta}K$ and then decrease. Residual stress was independent on stress ratio by arrangement of ${\Delta}K$ and half value breadth was independent by the arrangement of $K_{max}$. The equation of ${\sigma}_r-{\Delta}K$ was established by the experimental data. Therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

The Effect of Surface Defects on the Cyclic Fatigue Fracture of HEROShaper Ni-Ti rotary files in a Dynamic Model: A Fractographic Analysis (Fractographic 분석을 통한 HEROShaper 니켈티타늄 전동 파일의 피로파절에 미치는 표면결함의 역할)

  • Lee, Jung-Kyu;Kim, Eui-Sung;Kang, Myoung-Whai;Kum, Kee-Yeon
    • Restorative Dentistry and Endodontics
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    • v.32 no.2
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    • pp.130-137
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    • 2007
  • This in vitro study examined the effect of surface defects on cutting blades on the extent of the cyclic fatigue fracture of HEROShaper Ni-Ti rotary files using fractographic analysis of the fractured surfaces. A total of 45 HEROShaper (MicroMega) Ni-Ti rotary flies with a #30/.04 taper were divided into three groups of 15 each. Group 1 contained new HEROShapers without any surface defects. Group 2 contained HEROShapers with manufacturing defects such as metal rollover and machining marks. Croup 3 contained HEROShapers that had been clinically used for the canal preparation of 4-6 molars A fatigue-testing device was designed to allow cyclic tension and compressive stress on the tip of the instrument whilst maintaining similar conditions to those experienced in a clinic. The level of fatigue fracture time was measured using a computer connected the system. Statistical analysis was performed using a Tukey's test. Scanning electron microscopy (SEM) was used for fractographic analysis of the fractured surfaces. The fatigue fracture time between groups 1 and 2, and between groups 1 and 3 was significantly different (p<0.05) but there was no significant difference between groups 2 and 3 (p>0.05). A low magnification SEM views show brittle fracture as the main initial failure mode At higher magnification, the brittle fracture region showed clusters of fatigue striations and a large number of secondary cracks. These fractures typically led to a central region of catastrophic ductile failure. Qualitatively, the ductile fracture region was characterized by the formation of microvoids and dimpling. The fractured surfaces of the HEROShapers in groups 2 and 3 were always associated with pre-existing surface defects. Typically, the fractured surface in the brittle fracture region showed evidence of cleavage (transgranular) facets across the grains, as well as intergranular facets along the grain boundaries. These results show that surface defects on cutting blades of Ni-Ti rotary files might be the preferred sites for the origin of fatigue fracture under experimental conditions. Furthermore this work demonstrates the utility of fractography in evaluating the failure of Ni-Ti rotary flies.

Morphological Analysis of Hydraulically Stimulated Fractures by Deep-Learning Segmentation Method (딥러닝 기반 균열 추출 기법을 통한 수압 파쇄 균열 형상 분석)

  • Park, Jimin;Kim, Kwang Yeom ;Yun, Tae Sup
    • Journal of the Korean Geotechnical Society
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    • v.39 no.8
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    • pp.17-28
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    • 2023
  • Laboratory-scale hydraulic fracturing experiments were conducted on granite specimens at various viscosities and injection rates of the fracturing fluid. A series of cross-sectional computed tomography (CT) images of fractured specimens was obtained via a three-dimensional X-ray CT imaging method. Pixel-level fracture segmentation of the CT images was conducted using a convolutional neural network (CNN)-based Nested U-Net model structure. Compared with traditional image processing methods, the CNN-based model showed a better performance in the extraction of thin and complex fractures. These extracted fractures extracted were reconstructed in three dimensions and morphologically analyzed based on their fracture volume, aperture, tortuosity, and surface roughness. The fracture volume and aperture increased with the increase in viscosity of the fracturing fluid, while the tortuosity and roughness of the fracture surface decreased. The findings also confirmed the anisotropic tortuosity and roughness of the fracture surface. In this study, a CNN-based model was used to perform accurate fracture segmentation, and quantitative analysis of hydraulic stimulated fractures was conducted successfully.

The Study on the Quantitative Analysis of Accident Fracture Surface by X-ray Diffraction (X-ray 회절에 의한 사고파면의 정량적 해석에 관한 연구)

  • Choi, Seong-Dae;Kweon, Hyun-Kyu;Cheong, Seon-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.117-123
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    • 2002
  • X-ray diffraction observation of fracture surfaces yields useful information to analyze the causes of failure accidents of engineering structures. This experimental technique, named X-ray fractography, has been developed especially in metal and mechanical engineering fields. The distributions of the residual stress and the half value breadth of diffraction profiles beneath the fatigue fracture surface were measured with SNCM 439, HT100 and Ti-6Al-4V alloy. The size of the maximum plastic zone was successfully determined on the basis of the measured distributions. This size was correlated to maximum stress intensity factor. The distributions of the half value breadth of diffraction profiles on the fatigue fracture surfaces were measured with SNCM 439. HT100. The equations of x-ray parameter distribution were possible to estimated fracture parameters of fatigue fracture surfaces.