• 제목/요약/키워드: Fracture stress

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Fracture Mechanics Analysis of the Weldment in Pulley for Belt Conveyor (컨베이어용 풀리의 용접부위에 관한 파괴역학 설계기술 개발)

  • Han, Seung-U;Lee, Hak-Ju;U, Chang-Su;Lee, Sang-Rok
    • 연구논문집
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    • s.23
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    • pp.127-140
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    • 1993
  • The drive pulley, which is employed for loading and unloading raw materials in a steel mill, is usually manufactured by use of various welding processes. In this study the weldment in the pulley, in which TIG and $CO_2$ welding processes are used, has been analyzed from view point of fracture mechanics. Fracture toughness tests have been performed according to ASTM E813. A servo-hydraulic testing machine (10kN) has been employed. Also the crack propagation tests (Mode I) have been performed with compact tension specimen in compliance with ASTM E647. To predict the critical crack size in the weldment, finite element stress analysis for the drive pulley under real operating conditions have been performed. In addition, the residual stresses at the weldment and in heat-affected zone have been obtained by hole drilling method. The planar critical crack size have been predicted for the drive pulley by considering the stress analysis results and the residual stresses due to welding process. For the drive pulley considered in this study, it has been concluded that the most important factor in determining the critical crack size is the welding residual stress in the transverse direction. Also the effect of stress concentration at the root of the weldment have been noticeable. For the planar crack, the fatigue crack growth life from an initial crack size of 2mm to the critical crack size obtained as in the above have been predicted. The predicted lives were between 55, 900 and 72, 000 cycles depending on the shape of the elliptical crack. The predicted lives were in fairly good agreement for the drive pulley considered in this study.

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Numerical Approach for Determination of Shut-in Pressure in Hydrofracturing Test (수압파쇄 균열폐쇄압력 산정을 위한 수치해석 연구)

  • Choi, Sung-O.
    • Tunnel and Underground Space
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    • v.21 no.2
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    • pp.128-137
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    • 2011
  • The shut-in pressure calculated in common hydrofracturing test for vertical borehole equals generally to the minimum horizontal principal stress, so it should be considered as an essential parameter for determining the in-situ stress regime around the rock mass. It shows usually an ambiguous value in pressure-time history curves, however, because of the relationship between the behavior of hydraulic fractures and the condition of remote stress regime. In this study, a series of numerical analyses have been carried out to compare several methods for determining the shut-in pressure during hydrofracturing. The hydraulic-mechanical coupling has been applied to numerical analysis for simulating the fracture propagation by hydraulic pressure, and the different discontinuity geometry has been considered in numerical models to examine the effect of numerical element shape on fracture propagation pattern. From the numerical simulations with the four different discontinuity geometries, it was revealed that the shut-in pressure obtained from graphical methods rather than statistical method was relatively small. Consequently a care should be taken in selecting a method for determining the shut-in pressure when a stress anomaly around borehole and a fracture propagation with complicate mechanism are considered.

The DFN-DEM Approach Applied to Investigate the Effects of Stress on Mechanical and Hydraulic Rock Mass Properties at Forsmark, Sweden (암반균열망-개별요소법 수치실험을 통해 살펴본 스웨덴 포쉬마크지역 암반의 역학적 및 수리적 물성에 초기응력이 미치는 영향)

  • Min, K.B.;Stephansson, O.
    • Tunnel and Underground Space
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    • v.21 no.2
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    • pp.117-127
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    • 2011
  • The purpose of this study is to demonstrate the effect of in-situ rock stresses on the deformability and permeability of fractured rocks. Geological data were taken from the site investigation at Forsmark, Sweden, conducted by Swedish Nuclear Fuel and Waste Man-agement Company (SKB). A set of numerical experiments was conducted to determine the equivalent mechanical properties (essentially, elastic moduli and Poisson's ratio) and permeability, using a Discrete Fracture Network-Discrete Element Method (DFN-DEM) approach. The results show that both mechanical properties and permeability are highly dependent on stress because of the hyperbolic nature of the stiffness of fractures, different closure behavior of fractures, and change of fluid pathways caused by deformation. This study shows that proper characterization and consideration of in-situ stress are important not only for boundary conditions of a selected site but also for the understanding of the mechanical and hydraulic behavior of fractured rocks.

Convergence Study on Fracture at Joint Using Adhesive at Inhomogeneous Materials Bonded with CFRP (CFRP와 결합된 이종재료들에서의 접착제를 이용한 접합부의 파손에 관한 융합 연구)

  • Kim, Jae-Won;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.9 no.5
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    • pp.151-156
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    • 2018
  • In this study, CFRP and metal or nonmetal were bonded with adhesive and the fracture study on this material was carried out. CFRP at the upper side of specimen and metal or nonmetal were assigned at the lower side of specimen by using DCB specimen as the analysis condition. And it was desribed that the structural adhesive were bonded between both upper and lower sides. As this analysis result, the least equivalent stress was shown at the specimen bonded with aluminium. The maximum shear stress was shown to become lowest at the de-bonded CFRP specimen when titanium was used. In conclusion, it was shown that the deformation of specimen became lowest when titanium was used. On the basis of this study result, the esthetic sense can be shown as the fracture data of bonded interface using adhesive are grafted onto the real life.

An Investigation of High Temperature Creep Phenomena by the Method of Caustics (코스틱스방법을 이용한 고온 크리프 파괴현상에 관한 연구)

  • 이억섭;홍성경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.10
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    • pp.2543-2553
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    • 1994
  • Caustics method has been applied successfully to determine the fracture parameters such as stress intensity factor and the J-integral for elastic and/or elastic-plastic stress field around the crack tip. For stress fields at the vicinity of crack tip in the creep domain, no experimental report concerning fracture mechanics parameters by using the caustics method has been published up to date. This study investigated creep behavior at the vicinity of crack tips at high temperature($175^{\circ}C$) and attempted to determine of proper fracture parameters for A1 5086 H24 specimens by using the caustics method. The results obtained from the limited experimental investigation are as follows; $J_{th}/J_{caus}$ is found to approach to 1 more rapidly than $K_{th}/K_{caus}$ does during incipient period(within 80 minutes). It is confirmed that experimental $K_{caus}$ approached to theoretical $K_{th}$ after 80 minutes by analyzing the ratio of $K_{th}$ to $K_{caus}$. Unlike the case of room temperature, it is confirmed experimentally that caustics diameter enlarged gradually even the distance between specimen and screen keeps constant. It showed that initial curve of the caustics was initially located in the plastic zone, but it grew out rapidly into the elastic zone for Al 5086 H24 at $175^{\circ}C$. It is confirmed that caustics is a function of time, temperature and distance between specimen and screen at high temperature.

A THREE-DIMENSIONAL FINITE ELEMENT ANALYSIS ON STRESS AND DISPLACEMENT RELATED TO ISTHMUS WIDTH OF GOLD INLAY CAVITY (금인레이 와동의 폭경이 응력분포와 변위에 미치는 영향에 관한 3차원 유한요소법적 연구)

  • Hwang, Ho-Keel;Im, Mi-Kyung
    • Restorative Dentistry and Endodontics
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    • v.19 no.2
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    • pp.384-408
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    • 1994
  • The purpose of this study was to evaluate the fracture resistance of tooth restored with gold inlay. A profound understanding of the isthmus width factor, which is one of the several parameters of cavity designs, would facilitate the appropriate cavity preparation in a specific clinical situation. In this study, the cavities for gold inlay were prepared in maxillary left first premolar. A three-dimensional model was designed using I-DEAS program. The model was composed of 2515- nodes and 2172 isoparametric brick elements. In the model isthmus width was varied into 1/4, 1/3 and 1/2 of intercuspal width respectively, and numeric values of the material properties of enamel, dentin and gold was set. Three types of load : concentrated load, divided load and distributed load was 500N. The empty cavities in the model were also examined using divided load and distributed load. The three - dimensional Finite Element Method was used to analysis the displacement and stress distribution. The results were as follows : 1. All of the experimental models which were filled with gold inlay revealed similar direction of displacement to that of the natural tooth model under the same load type. But in the models with empty cavities, as the isthmus width increased, the degree of displacement increased in the case of divided load type. 2. All experimental models which were filled with gold inlay showed stress concentration at load points, but in the models with empty cavities at divided load type, as isthmus width increased, stress was concentrated at the comer of the pulpal floor. 3. In the models with empty cavities at divided load type, tooth fracture was expected regardless of isthmus width, but all experimental models which were filled with gold inlay after cavity preparation were not susceptible to fracture. 4. In all experimental models which were filled with gold inlay after cavity preparation, displacement patterns were similar under both concentrated and divided load types. In the models with empty cavities, a divided load resulted in a bucco-lingual cuspal displacemenat in both sides, but a distributed load resulted in a lingual displacement of the tooth.

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A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM (X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구)

  • Kim, Seong-Ung;Hong, Sun-Hyeok;Jeon, Hyeong-Yong;Jo, Seok-Su;Ju, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1645-1652
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    • 2002
  • The failure analysis on fractured parts is divided into the qualitative method by naked eyes and metallurgical microscope etc. and the quantitative method by SEM and X-ray diffraction etc. X-ray fractography can be applied to contaminated surface as well as clean surface and gain the plastic deformation and the residual stress near the fractured surface. Turbine blade is subject to cyclic bending force by steam pressure and suffers fatigue damage according to the increasing operating time. Therefore, to clean up the fracture mechanism of torsion-mounted blade in nuclear plant, the fatigue and the X-ray diffraction test was performed on the 12%Cr steel fur turbine blade and the fractured parts. The correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade was predicted. Failure analysis was performed by contact stress analysis and Goodman diagram of torsion-mounted blade.

Analysis of Inclined Crack Extension in Orthotropic Solids Under Biaxial Loading (2축하중을 받는 직교이방성체내 경사균열진전의 해석)

  • Lim, Won-Kyun;Choi, Seung-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.993-1000
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    • 2002
  • The objective of this work is to develop the capability to analyze accurately the mixed-mode propagation of a crack in composite structures with elastic orthotropic material stiffness properties and anisotropic material strength characteristics. In order to develop the capability to fully analyze fracture growth and failure in anisotropic structures, we examined the fundamental problem of mixed mode fracture by carrying out the analysis on orthotropic materials with an inclined crack subject to biaxial loading. Our goal here is to include an additional term in the asymptotic expansion of the crack tip stress field and to show that the direction of crack initiation can be significantly affected by that term. We employ the normal stress ratio theory to predict the direction of crack extension. It is shown that the angle of crack extension can be altered by horizontal loads and the use of second order term in the series expansion is important f3r the accurate determination of crack growth direction.

Thermal Stress Analysis of Functuonally Graded Ceramic/Metal Composites(I)-Plasma Spraying Material- (경사기능성 세라믹/금속 복합재료의 열응력 해석(1)-플라즈마 용사재-)

  • Song, Jun-Hee;Lim, Jae-Kyoo;Chung, Se-Hi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.439-446
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    • 1997
  • A traditional notion of composites has been composed as a uniform dispersoid, but now it is proposed without regard to such rule with process development. Functionally Graded Material(FGM) consists of a new material design that is to make intentionally irregular dispersion state. In this study, thermal stress analysis of plasma spraying PSZ/NiCrAlY gradient material was conducted theoretically using a finite-element program. A formations of the model are direct bonding material(NFGM) and FGM with PSZ and NiCrAlY component element. The temperature conditions were $700^{\circ}C$ to 1100.deg. C assuming a cooling-down precess up to room temperature. Fracture damage mechanism was analyzed by the parameters of residual stress.

The influence of residual stress on the engineering behaviour of rock (잔류응력이 암석의 공학적 거동에 끼치는 영향)

  • 박형동
    • Tunnel and Underground Space
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    • v.5 no.4
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    • pp.363-375
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    • 1995
  • Critical literature review in this study revealed that there can be a significant influence of the residual stress on the engineering properties of rock. The review also showed that few number of research works on the quantification of the influence was attributed to the limitation of the two classical measurement techniques, viz, X-ray diffraction and mechanical relaxation method. In this study, a new way of approach was sought based on the assumption that residual stress up to the failure. A series of hoop tests conducted onthe samples from the limb of Carboniferous Limestone in Clevedon, England, revealed that (i) there is no preferential orientations of microcracks and minerals which have been widely believed as the main source of the strength anisotropy of rock; (ii) the anisotropy of the tensile strength of the limestone results from the influence of the residual stress; (iii) since jointing commenced within the fold, residual stored strain energy has been released preferentially in the direction perpendicular to the major joints(o$^{\circ}$ and 90$^{\circ}$); (ⅳ) during the hoop test making it much easier to create tensile fracture in these directons, viz 45$^{\circ}$ and 135$^{\circ}$)was released during the hoop test making it much easier to create tensile fracture in these directions, viz 45$^{\circ}$and 135$^{\circ}$;(v) the direction in which the stored strain energy may be presumed to be the least, required the greatest work to cause failure.

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