• Title/Summary/Keyword: Fracture stress

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A Study on the Fatigue-Fractured Surface of Normalized SS41 Steel and M.E.F. Dual Phase Steel by an X-ray Diffraction Technique (X-선 회절에 의한 SS41 불림재와 M.E.F. 복합 조직강의 피로 파단면 해석에 관한 연구)

  • Oh, Sae-Wook;Park, Young-Chul;Park, Soo-Young;Kim, Deug-Jin;Hue, Sun-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.1
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    • pp.10-18
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    • 1996
  • This study verified the relationship between fracture mechanics parameters and X-ray parameters for normalized SS41 steel with homogeneous crystal structure and M.E.F. dual phase steel(martensite encapsulated islands of ferrite). The fatigue crack propagation test were carried out and X-ray diffraction technique was applied to fatigue fractured surface. The change in X-ray parameters(residual stress, half-value breadth) according to the depth of fatigue fractured surface were investigated. The depth of maximum plastic zone, $w_y$, were determined on the basis of the distribution of the half-value breadth for normalized SS41 steel and that of the residual stress for M.E.F. dual phase steel. $K_{max}$ could be estimated by the measurement of $w_y$.

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Experimental Study on Interfacial Bond Stress between Aramid FRP Strips and Steel Plates (아라미드 FRP 스트립과 강판 사이의 계면 부착응력에 관한 실험적 연구)

  • Park, Jai Woo;Ryoo, Jae Yong;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.27 no.4
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    • pp.359-370
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    • 2015
  • This paper presents the experimental results for the interfacial bond behaviour between AFRP strip and steel members. The objective of this paper is to examine the interfacial behavior and to evaluate the interfacial bond stress between Aramid FRP strips and steel plates. The test variables were bond length and AFRP thickness. 18 specimens were fabricated and one-face shear type bond tests were conducted in this study. There were two types of failure mode which were debonding and delamination between AFRP strip and steel plates. From the test, the load was increased with the increasing of bond length and AFRP thickness, which was observed that maximum increase of 63 and 86% were also achieved in load with the increasing of bond length and AFRP thickness, respectively. Finally, bond and slip characteristics had the elastic bond-slip model and it was observed that bond strength and fracture energy were not affected by bond length and AFRP thickness.

Experimental Study on Evaluation of Fatigue Crack Growth Rate of Steel Plates using Crack Opening Displacement (COD(Crack Opening Displacement) 측정을 통한 강재의 피로균열진전속도 추정에 관한 실험적 연구)

  • Kim, Kwang-Jin;Kim, In-Tae;Ryu, Yong-Yeol
    • Journal of Korean Society of Steel Construction
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    • v.22 no.6
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    • pp.589-597
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    • 2010
  • Steel structures have a higher probability of being damaged by fatigue than by other causes of deterioration. As such, their maintenance to prevent fatigue damage is essential to sustain their safety and performance during their service period. In their maintenance, the current state of their fatigue cracks must be assessed to determine appropriate reinforcement methods and the suitable time intervals of periodic inspections when fatigue cracks are detected. Determining the crack growth rate is a successful method of predicting fractures, but it requires technical knowledge on fracture mechanics and experience in numerical methods and software for finite element analysis. In this study, a fatigue crack growth test on through-thickness cracked steel plates was conducted to assess the crack growth rate without superior technical knowledge and experience. The relationship between the Crack Opening Displacement (COD) and the crack growth rate was found in relatively long fatigue cracks.

The Effect of Impacted Fracture in Glass Fiber Orientation with Injection Molding & Structural Coupled Analysis (사출-구조 연성해석을 통한 Glass Fiber 배향성이 충격 파괴에 미치는 영향)

  • Kim, Woong;Kim, JongRyang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.1
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    • pp.35-41
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    • 2017
  • The use of engineering plastics in automotive components is increasing with the trend towards improving the car strength and reducing weight. Among the different choices of materials, engineering plastic emerged as the necessary material for achieving lower costs, reduced weight and improved production efficiency. To produce the automotive parts, it is important to predict defect and validation of injection molding prior to design. Injection molding analysis and structural analysis are widely applied as a part of the design process when developing automotive parts. Injection molding analysis, in particular, involves a highly complicated mechanism that requires deep knowledge of polymer properties as well as an analytic approach different from that used for a general isotropic material when the molded material is used as a structural material. This is because the parts made of polymer have pre-stress factors such as intrinsic deformation and residual stress. The most important factors for injection molded plastic products are injection molding condition and cavity design, taking into account ease of molding, mass production and application. Despite optimal injection molding conditions and cavity design, however, glass fiber orientation is critically linked to strength reduction. The application of injection molding and structural coupled analysis provides a low-cost solution for product molding and structural validation, all prior to the actual molding. The purpose of this study involves the validation, pre-study, and solution of defect in injection-molded polymer automotive parts using the simulation software for injection molding and structural coupled analysis. Finally, this thesis provides validation of an injection molding and structural coupled analytic mechanism that can demonstrate the effect of glass fiber orientation on mechanical strength. Design improvement ideas for the injection molded product of PPS (Poly Phenylene Sulfide)+40% glass fiber are also suggested.

Field monitoring of splitting failure for surrounding rock masses and applications of energy dissipation model

  • Wang, Zhi-shen;Li, Yong;Zhu, Wei-shen;Xue, Yi-guo;Jiang, Bei;Sun, Yan-bo
    • Geomechanics and Engineering
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    • v.12 no.4
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    • pp.595-609
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    • 2017
  • Due to high in-situ stress and brittleness of rock mass, the surrounding rock masses of underground caverns are prone to appear splitting failure. In this paper, a kind of loading-unloading variable elastic modulus model has been initially proposed and developed based on energy dissipation principle, and the stress state of elements has been determined by a splitting failure criterion. Then the underground caverns of Dagangshan hydropower station is analyzed using the above model. For comparing with the monitoring results, the entire process of rock splitting failure has been achieved through monitoring the splitting failure on side walls of large-scale caverns in Dagangshan via borehole TV, micro-meter and deformation resistivity instrument. It shows that the maximum depth of splitting area in the downstream sidewall of the main power house is approximately 14 m, which is close to the numerical results, about 12.5 m based on the energy dissipation model. As monitoring result, the calculation indicates that the key point displacement of caverns decreases firstly with the distance from main powerhouse downstream side wall rising, and then increases, because this area gets close to the side wall of main transformer house and another smaller splitting zone formed here. Therefore it is concluded that the energy dissipation model can preferably present deformation and fracture zones in engineering, and be very useful for similar projects.

Review of the Synthetic Rock Mass Approach (합성암반체 접근법에 대한 고찰)

  • Park, Chul-Whan;Synn, Joong-Ho;Park, Eui-Seop
    • Tunnel and Underground Space
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    • v.17 no.6
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    • pp.438-447
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    • 2007
  • This technical report is to introduce the research on SRM (Synthetic Rock Mass) which was presented in 2007 ISRM Congress at Lisbon by Prof, Fairhurst who speak with emphasis on its importance and potential in rock engineering. The Synthetic Rock Mass approach to jointed rock mass characterization (Pierce et al. 2007) is reviewed relative to existing empirical approaches and current understanding of jointed rock mass behaviour. The review illustrates how the key factors affecting the mechanical behaviour of jointed rock masses may be considered and demonstrates that the SRM approach constitutes a significant step forward in this field. This technique, based on two well-established methods, Bonded Particle Modelling in PFC-3D (Potyondy and Cundall, 2004) and Discrete Fracture Network simulation, employs a new sliding joint model that allows for large rock volumes containing thousands of pre-existing joints to be subjected to any non-trivial stress path. Output from SRM testing includes rock mass brittleness and strength, evolution of the full compliance matrix and primary fragmentation.

The Crack Analysis and Redesign of Horizontal Fin of F-5E/F's External Fuel Tank (F-5E/F 외부 연료탱크 수평 핀 균열 분석 및 재설계)

  • Kang, Chi-Hang;Yoon, Young-In;Jung, Dae-Han
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.4
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    • pp.382-388
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    • 2010
  • In this work the replacement material for magnesium alloy was investigated and an optimized design was suggested for the horizontal fin of a fighter's external fuel tank. For the replacement of magnesium alloy, Aluminum alloy, AL 2034-T351, was selected by considering material properties and its procurement. The strength and fracture toughness properties of AL 2034-T351 are stronger than those of magnesium alloy, but the specific weight of AL 2034-T351 is heavier than that of magnesium alloy by 65%. To meet the allowable limit of C.G. shift in the tank, the design of horizontal fin was optimized by reducing the original shape by 20% and resizing the maximum thickness to 7 mm. From the results of the static and dynamic stress analysis for improving the safety factor of the joint section and the joint hole, the radius of curvature in the aft joint section of the new fin was designed as 8.5mm.

High-temperature Low-cycle Fatigue Life prediction of a Liquid Rocket Turbopump Turbine (액체로켓 터보펌프 터빈의 고열 저주기 피로수명 예측)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.18-21
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    • 2009
  • The life of components under high thermal load is typically shorter than other components. The turbopump turbine of liquid rocket is operated under these environments like high temperature and high centrifugal dorce due to high rotating velocity during operating time. These conditions may often cause low-cycle fatigue problem in the turbopump turbine. First of all, to analyze heat stress, ABAQUS/CAE is used and Coffin-manson's equation is used to consider elasticity and plasticity strain. S.W.T's method is used to consider the mean stress effect, using strain history, low-cycle fatigue analysis is done for turbopump turbine which may have FCL(fracture critical location). In this paper, strain life method is applied to analyze low-cycle fatigue.

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Effect of Microstructure on the Environmentally Induced Cracking Behavior of Al-Zn-Mg-Cu-Zr Aluminum Alloy

  • Ghosh, Rahul;Venugopal, A.;Pradeep, PI;krishna, L. Rama;Narayanan, P. Ramesh;Pant, Bhanu;Cherian, Roy M
    • Corrosion Science and Technology
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    • v.17 no.3
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    • pp.101-108
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    • 2018
  • AA7010 is an Al-Zn-Mg-Cu alloy containing Zr, developed as an alternate to traditional AA7075 alloy owing to their high strength combined with better fracture toughness. It is necessary to improve the corrosion resistance and surface properties of the alloy by incorporating plasma electrolytic oxidation (PEO) method. AA7010-T7452 aluminum alloy has been processed through the forging route with multi-stage working operations, and was coated with $10{\mu}m$ thick $Al_2O_3$ ceramic aluminina coating using the plasma electrolytic oxidation (PEO) method. The corrosion, stress corrosion cracking (SCC) and nano-mechanical behaviours were examined by means of potentiodynamic polarization, slow strain rate test (SSRT) and nano-indentation tests. The results indicated that the additional thermomechanical treatment during the forging process caused a fully recrystallized microstructure, which lead to the poor environmental cracking resistance of the alloy in 3.5% NaCl solution, despite the overaging treatment. Although the fabricated PEO coating improved general corrosion resistance, the brittle nature of the coating did not provide any improvement in SCC resistance of the alloy. However, the hardness and elastic modulus of the coating were significantly higher than the base alloy.

Size Effect of Concrete Structures with Dissimilar Initial Cracks (비유사 균열이 있는 콘크리트 구조의 크기효과)

  • 김진근;어석홍;장정수;조성찬
    • Magazine of the Korea Concrete Institute
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    • v.2 no.1
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    • pp.91-100
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    • 1990
  • In most of the structural members with initial cracks(or initial notches), the strength tends to decmase as the member size increases. This phenomenon is known as size effect. Among the structural materials of glass, metal or concrete, etc., concrete represents the size effect even without initial crack. According to the previous size effect law, the concrete mem¬ber of very large size can resist little stress. Actually, however, even the large size member can resist some stress if there is no initial crack made artificially, consequently showing a rather milder strength reduction compared to the severe strength reduction by tbe previously derived size effect law. In this study, the theoretical size effect law previously derived by Z.P. Bazant was discussed based on nonlinear fracture mechanics of concrete structures With dissimilar initial cracks, and the prediction models are proposed by regression analysis with the existing test data of more large size speciments for splitting tensile strength, shear strength and uniaxial compressive strength tests.