• Title/Summary/Keyword: Fracture stress

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Determination of Diamond Wheel Life in Ceramic Grinding (세라믹재 연삭시 다이아몬드 휠의 수명 판정)

  • 임홍섭;유봉환;공재향;김홍원
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.1
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    • pp.16-21
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    • 2004
  • In order to investigate the characteristics of diamond wheel grinding of ceramic materials, grinding resistance, surface roughness of ground surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of $Al_2O_3$, cutting edge ratio is bigger than that of $ZrO_2$ and $Si_3N_4$. That's because $Al_2O_3$ has a characteristic of low fracture toughness and bending stress.

Study on Fatigue Fracture at Disk Brake (원판브레이크에서의 피로파괴연구)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.201-206
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    • 2009
  • This study investigates fatigue life and possibility damaged at disk brake of automobile by the simulation of fatigue analysis. Among nonconstant fatigue loads, the case of 'SAE Bracket History' which is the severest at the variation of load tends to be most unstable. The case of 'Sample History' which becomes slower at the variation of load tends to be most stable. The value of maximum relative damage in case of 'SAE Bracket History' is occurred near the average stress '0' and this case can be shown to have the possibility to affect more damage than another case. As the result of this study is applied to automobile parts with non constant loads, durability can be improved during drive by preventing any damage.

Analysis of Fatigue Damage at Wheel under Variable Load (불규칙 하중을 받는 휠에서의 피로 파손 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.753-759
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    • 2010
  • The variable fatigue load is simulated in this study. The stability and the life of the material are analyzed theoretically by Ansys program. These results are successfully applied to the practical wheel to predict the prevention of fracture and the endurance. The life and the damage on the every part of the fatigue specimen can be predicted. As the available lives are compared for every loading variation, the rain flow and damage matrix results can be helpful in determining the effects of small stress cycles in any loading history. The rainbow and damage matrices illustrate the possible effects of infinite life. The safety and stability of wheel and the other practical structures according to the variable load can be estimated by using the results of this study.

In-situ Crack Propagation Observation of a Particle Reinforced Polymer Composite Using the Double Cleavage Drilled Compression Specimens

  • Lee Yeon-Soo;Yoon Young-Ki;Jeong Bo-Young;Yoon Hi-Seak
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.310-318
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    • 2006
  • In this study, we investigate the feasibility of in-situ crack propagation by using a double cleavage drilled compression (DCDC) specimen showing a slow crack velocity down to 0.03 mm/s under 0.01 mm/s of displacement control. Finite element analysis predicted that the DCDC specimens would show at least 4.3 fold delayed crack initiation time than conventional tensile fracture specimens under a constant loading speed. Using DCDC specimens, we were able to observe the in-situ crack propagation process in a particle reinforced transparent polymer composite. Our results confirmed that the DCDC specimen would be a good candidate for the in-situ observation of the behavior of particle reinforced composites with slow crack velocity, such as the self-healing process of micro-particle reinforced composites.

Evaluation of Stress-Strain Characteristics of Weldment in Natural Gas Pipeline Using Advanced Indentation System (Advanced Indentation System을 이용한 천연가스배관 용접열영향부의 응력-변형률 변화 특성 분석)

  • Jang, Jae-Il;Son, Dong-Il;Kwon, Dong-Il;Kim, Woo-Sik;Park, Joo-Seung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.483-488
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    • 2001
  • Until now, the tensile properties of materials can be obtained just in accordance with conventional tensile testing methods which are described in several standards such as ASTM (American Society for Testing and Materials) standard and BS (British Standard). For some cases including on-service facility materials, however, the standard testing methods cannot be applicable due to the destructive testing procedure and specimen size requirement. Therefore, simple, non-destructive and advanced indentation technique was proposed. This test measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation and fracture. In this paper, the research trend of non-destructive evaluation of tensile properties using AIS (advanced indentation system) and its application fields are reviewed and discussed.

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Fatigue-crack propagation behavior of 304 stainless steel by Moire grating (微小格子 를 利용한 304스테인레스鋼 의 피勞 크랙 進展擧動 에 관한 硏究)

  • 옹장우;임용호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.3
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    • pp.197-203
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    • 1982
  • The fatigue crack propagation behavior or non-heat-treatment and thermally aged type 304 stainless steel was investigated on the basis of linear elastic fracture mechanics. This Study was concentrated on the relations between the crack propagation rate and the stress intensity factor range. The following results are obtained : The precision measurement and observation of fatigue crack propagation behavior is studied with moire grating. The effect of thermally aged type 304 stainless steel is investigated under small load. In the equation da/dN=c(.DELTA. k)/SUP m/, factor m of thermally aged steel is a little higher than non-heat-treatmented steel and its limit is m=1.35-4.2.

Fracture Mechanic's Approach on Retardation Behaviors under Overloading (과대하중작용 시 균열성장 지연거동에 대한 파괴역학적 정리)

  • Kang, Yong-Goo;Park, Jun-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.82-89
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    • 2012
  • In order to clarify the effect of overload on crack growth behaviors, fatigue tests for overload were carried out for round plain specimens of SM45C steel. In the experiment, typical semi-elliptical crack shape was found and further crack growth behaviors were tested. Using three types of single overload fatigue tests, Crack growth retardation phenomenon were examined. The growth rate of surface crack(da/dN) during retardation period was analyzed in terms of ${\Delta}K$ and ${\Delta}K_{eff}$. On the growth rate of surface crack analyzed by ${\Delta}K$, the dependence of overload stress levels appears. However, on the growth rate by ${\Delta}K_{eff}$ obtained by Willenborg analysis, there is a liner relationship between da/dN and ${\Delta}K_{eff}$ with narrow scatter band.

Effect of Strain Rate on Tensile Behavior of Hybrid Fiber Reinforced Cement-based Composites (하이브리드 섬유보강 시멘트복합체의 인장거동에 미치는 변형속도의 영향)

  • Son, Min-Jae;Kim, Gyu-Yong;Lee, Bo-Kyeong;Lee, Sang-Kyu;Kim, Gyeong-Tae;Nam, Jeong-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.122-123
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    • 2017
  • In this study, the tensile behavior of single and hybrid fiber reinforced cement composite according to strain rate was evaluated. Experimental results, in the strain rate 10-6/s, fiber reinforced cement composite showed improved of tensile strength and decrease of strain at peak stress as SSF volume content increased. In the strain rate 101/s, the single and hybrid reinforced cement composite' s tensile properties are improved, because of the improved bond strength between the fiber and matrix. And hybrid fiber reinforced cement composite showed high energy absorption capacity, because the SSF prevented the cracking and fracture of the surrounding matrix when during the HSF pull-out.

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Sintering Behavior and Mechanical Properties of Mullite-Zirconia Composites (Mullite-Zirconia 복합체의 소결거동 및 기계적 성질)

  • 박상엽
    • Journal of Powder Materials
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    • v.4 no.1
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    • pp.9-17
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    • 1997
  • The mullite-zirconia composites were prepared by the pressureless sintering with addition of 10~20 vol% ZrO$_2$(TZ3Y) in the fused mullite and sol-gel mullite matrix. The densification rate of sol-gel mullite was higher than that of fused mullite, and the addition of ZrO$_2$(TZ3Y) was effective on the densification of fused mullite. The enhancement of densification and anisotropic growth of mullite in ZrO$_2$added specimen can be explained by the solid solution effect of $Zr^{+4}$ ion in mullite. Both mechanical strength and fracture toughness of mullite-zirconia composite were enhanced compared to those of mullite. The enhancement of mechanical properties is attributed to the hinderance of grain growth and the combined toughening effects of tetra-mono phase transformation and crack deflection due to the residual stress between mullite/ZrO$_2$.

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Reviews on Very High Cycle Fatigue Behaviors of Structural Metals (구조용 금속의 초고주기피로 거동에 대한 연구 동향)

  • Han, Seung-Wook;Park, Jung-Hoon;Myeong, No-Jun;Choi, Nak-Sam
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.134-140
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    • 2014
  • The paper presents an overview of the present state of study on the fatigue behaviors at very high number of cycles ($N_f$ > $10^7$). A classification of materials with typical S-N curves and influencing factors such as notches, residual stresses, temperatures, corrosion environments and stress ratios are given. The microstructural inhomogeneities of materials and micro-cracks played an important roles in very high cycle fatigue behaviors. The failure mechanisms for the fatigue design of materials and components are mentioned.