• Title/Summary/Keyword: Fracture shape

Search Result 595, Processing Time 0.021 seconds

An Experimental Study on the Growth Behavior of Multi-Surface-Cracks in Type 304 Stainless Steel at Elevated Temperature (고온하 304 스테인리스철의 표면규열의 성장거동에 관한 실험적 연구)

  • 서창민;신형섭;황남성;정대윤
    • Journal of Ocean Engineering and Technology
    • /
    • v.9 no.1
    • /
    • pp.63-72
    • /
    • 1995
  • The crack which is discovered in various structures and machine elements is multi-cracks. Multi-cracks may cause serious problems because they grow individually, and coalesce into one and it leads to fracture. Fatigue tests have been carried out to study the growth and coalescence behavior of multi-surface-cracks initiated at the semicircular surface notch in type 304 stainless steel at elevated temperature. The results are as follows; When multi-surface-cracks are lying on the surface of material, the major surface crack has greater influence on the fatigue life than the subcracks. The aspect ratio of multi-surface-cracks is lower than that of single crack because of the interaction and coalescence of surface cracks. Crack growth shape turns to semiellipse from the semicircle notch. After coalescence, the surface crack length increases rapidly, and it leads to fracture. Further, the slope transition of Paris law was found in the da/dN-$\Delta$K$_1$ plots.

  • PDF

Hydrogen Embrittlement of Zr-2.5Nb Pressure Tube at Room Temperature by Precipitated Hydride (수소화물에 의한 Zr-2.5Nb 압력관의 상온 수소취화 거동)

  • Oh, Dong-Joon;Boo, Myung-Hwan;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.3
    • /
    • pp.455-463
    • /
    • 2003
  • The aim of this study is to investigate the hydrogen embrittlement of Zr-2.5Nb CANDU pressure tube at room temperature. The transverse tensile and fracture toughness tests were performed at various hydrogen concentrations using transverse tensile specimens and CCT (curved compact tension) specimens. These specimens were directly machined from the pressure tube retaining original curvatures. Based on the results of these tests. the hydrogen embrittlement phenomenon was clearly observed and fracture toughness parameters of Zr-2.5Nb pressure tube materials such as, $K_{J(0.2)}$.$J_{ML}$.dJ/da, were dramatically decreased with the increasement of the hydrogen concentration. From microscopic observation by SEM and TEM, it was also revealed that various shapes dimples, fissures and quasi-cleavage were found at the hydrogen-absorbed materials with hydrides while traditional shape dimples were generally located at the as-received materials Through the comparison of the hydride and fissure lengths with the hydrogen concentration the new evaluation method of hydrogen embrittlement was suggested.

Simulation-based Stamping Process Design for a Pulsator Cover of a Washing Machine with Ferritic Stainless Steel Sheet (페라이트계 스테인리스 판재 적용을 위한 세탁기 회전날개의 전산 해석기반 성형공정설계)

  • Kim, Se-Ho;Kim, Kee-Poong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.28 no.3
    • /
    • pp.349-356
    • /
    • 2011
  • This paper replaces a conventional austenitic stainless steel sheet to a ferritic stainless steel for the cost reduction of a pulsator cover of a washing machine. However, ferritic stainless steel has poor formability in comparison with austenitic one. The low formability of ferritic steel results in problems during stamping such as fracture, wrinkling, shape inaccuracy and so on. Design modification of the stamping tool is carried out with the aid of the finite element analysis for multistage stamping process of the pulsator cover. The simulation results show that fracture occurs on top of the product while wrinkles are generated by the excess metal near the wing part. Modification of the initial stamping die is performed to improve metal flow and to eliminate problems during the stamping process. Simulation with the modified design fully demonstrates that safe forming is possible without inferiorities.

Localized Necking in a Round Tensile Bar for a HCP Material Considering Tension-compression Asymmetry in Plastic Flow (소성 비대칭성을 갖는 HCP 소재의 국부변형 및 네킹해석)

  • Yoon, J.H.;Lee, J.H.
    • Transactions of Materials Processing
    • /
    • v.21 no.5
    • /
    • pp.285-290
    • /
    • 2012
  • In spite of progress in predicting ductile failure, the development of a macroscopic yield criterion to describe damage evolution in HCP (hexagonal close-packed) materials remains a challenge. HCP materials display strength differential effects (i.e., different behavior in tension versus compression) in their plastic response due to twinning. Cazacu and Stewart(2009) developed an analytical yield criterion for porous material containing randomly distributed spherical voids in an isotropic, incompressible matrix that shows tension-compression asymmetry. The goal of the calculations in this paper is to investigate the effect of the tension-compression asymmetry on necking induced by void nucleation, evolution and consolidation. In order to investigate the effect of the tension-compression asymmetry of the matrix on necking and fracture initiation, three isotropic materials A, B, and C were examined with different ratios of tension-compression asymmetry. The various types of material had BCC, FCC, and HCP crystal structures, respectively. The ratio between tension and compression in plastic flow significantly influences the fracture shape produced by damage propagation as well as affecting the localized neck.

FRACTURE BEHAVIOR OF CONDENSABLE COMPOSITE RESINS (응축형 복합레진의 파괴거동에 관한 연구)

  • Kim, So-Young;Choi, Ho-Young;Choi, Kyoung-Kyu;Park, Sang-Jin
    • Restorative Dentistry and Endodontics
    • /
    • v.25 no.3
    • /
    • pp.446-458
    • /
    • 2000
  • In this study, compressive strengths of three condensable composite resins(ALERT, SureFil, Solitaire), conventional hybrid composite resin(Z-100) and amalgam(HI-Aristaloy 21) according to the 6 types of cavity design(cylinder, trapezoidal, butt-joint, round bevel, long bevel and short bevel) were measured and appearance of fracture surfaces were observed with SEM, thus evaluated clinical applications of condensable composite resins according to the cavity designs. The results were as follows; 1. Compressive strengths according to experimental materials were the highest in SureFil, and Z-100, ALERT, Solitaire, HI-Aristaloy 21 in order. 2. SureFil showed the highest compressive strength(p<0.05). compressive strengths of ALERT and Solitaire were lower than that of Z-100, hybrid composite(p<0.05). 3. Compressive strengths according to specimen design were the highest in trapezoidal shape(p<0.05) and no significant difference was detected between other specimen designs. 4. The appearance of condensable composite resin under SEM was of a diverse configuration according to component of resin matrix, shapes of filler and surface treatments between resin and filler.

  • PDF

Improvement of Infraorbital Rim contour Using Medpor

  • Hwang, So Min;Park, Seong Hyuk;Lee, Jong Seo;Kim, Hyung Do;Hwang, Min Kyu;Kim, Min Wook
    • Archives of Craniofacial Surgery
    • /
    • v.17 no.2
    • /
    • pp.77-81
    • /
    • 2016
  • Background: Asymmetry of the infraorbital rim can be caused by trauma, congenital or acquired disease, or insufficient reduction during a previous operation. Such asymmetry needs to be corrected because the shape of the infraorbital rim or midfacial skeleton defines the overall midfacial contour. Methods: The study included 5 cases of retruded infraorbital rim. All of the patient underwent restoration of the deficient volume using polyethylene implants between June 2005 and June 2011. The infraorbital rim was accessed through a subciliary approach, and the implants were placed in subperiosteal space. Surgical outcomes were evaluated using preoperative and postoperative computed tomography studies. Results: Implant based augmentation was associated with a mean projection of 4.6 mm enhancement. No postoperative complications were noted during the 30-month follow-up period. Conclusion: Because of the safeness, short recovery time, effectiveness, reliability, and potential application to a wide range of facial disproportion problems, this surgical technique can be applied to midfacial retrusion from a variety of etiologies, such as fracture involving infraorbital rim, congenital midfacial hypoplasia, lid malposition after blepharoplasty, and skeletal changes due to aging.

Crack tip plastic zone under Mode I, Mode II and mixed mode (I+II) conditions

  • Ayatollahi, M.R.;Sedighiani, Karo
    • Structural Engineering and Mechanics
    • /
    • v.36 no.5
    • /
    • pp.575-598
    • /
    • 2010
  • The shape and size of the plastic zone around the crack tip are analyzed under pure mode I, pure mode II and mixed mode (I+II) loading for small scale yielding and for both plane stress and plane strain conditions. A new analytical formulation is presented to determine the radius of the plastic zone in a non-dimensional form. In particular, the effect of T-stress on the plastic zone around the crack tip is studied. The results of this investigation indicate that the stress field with a T-stress always yields a larger plastic zone than the field without a T-stress. It is found that under predominantly mode I loading, the effect of a negative T-stress on the size of the plastic zone is more dramatic than a positive T-stress. However, when mode II portion of loading is dominating the effect of both positive and negative T-stresses on the size of the plastic zone is almost equal. For validating the analytical results, several finite element analyses were performed. It is shown that the results obtained by the proposed analytical formulation are in very good agreements with those obtained from the finite element analyses.

A Study on the Safety Estimation of Low Pressure Torsion mounted Turbine Blade (비틀림 마운트형 저압 터빈 블레이드의 안전성 평가에 관한 연구)

  • 홍순혁;조석수;주원식
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.20 no.3
    • /
    • pp.149-156
    • /
    • 2003
  • The estimation of fatigue limit for the component with complicated shape is difficult than of standard fatigue specimen, due to complex test equipment. So, we substitute maximum principle stress from FEM results for fatigue limit diagram made by standard fatigue specimen. Then we can estimate endurance safety of component with high trust. The static stress analysis, the nonlinear contact stress analysis and the model analysis for turbine blade is performed by ANSYS ver. 5.6. the comparison of maximum static stress around hole with maximum contact stress between pun and hole can make the cause of fracture for turbine blade clear. The difference of fatigue limit between fatigue test by standard specimen and in-service mechanical components is due to surface roughness and machining condition etc. In in-service mechanical components, Goodman diagram has to consider surface roughness for failure analysis. To find fracture mechanism of torison-mounted blade in nuclear plant. This study performs the static stress, the nonlinear contact stress and the modal analysis on torison-mounted blade with finite element method and makes the estimation for safety of turbine blade.

A Study on the Resistance Spot Weldability of 590 MPa Grade DP Steel with Modified Electrode Tip (가공 전극을 적용한 590 MPa급 DP강의 저항 점용접에 관한 연구)

  • Lee, Sang-Min;Park, Yeong-Do
    • Korean Journal of Metals and Materials
    • /
    • v.48 no.1
    • /
    • pp.71-76
    • /
    • 2010
  • The use of advanced high-strength steels (AHSS) in automotive applications has steadily increased over the past few years. Two different failure modes are generally observed in shear-tension tests for resistance spot welds of AHSS. interfacial fractures and full button pullout. Despite high load-carrying capacity. the resistance spot welds in AHSS cue prone to interfacial fractures. To improve the load carrying ability of welds during shear-lap and cross tension tests. the tip surface of the electrode was grooved in a round shape. The electrode tip surface was modified so as to concentrate the current now in the central and circumferential portion of the electrode force. The results showed that the interfacial fracture was suppressed in welds using the modified electrode. In a comparison of failure mode during mechanical tests. the welds made with the modified electrode showed a higher tendency to fail via full button pullout fracture.

Estimation for the Distribution of Creep Crack Growth Coefficients by Probabilistic Assessment (확률적 방법에 의한 크리프 균열성장 계수의 분포 추정)

  • Lee, Sang-Ho;Yoon, Kee-Bong;Choe, Byung-Hak;Min, Doo-Sik;Ahn, Jong Seok;Lee, Gil Jae;Kim, Sun-Hwa
    • Korean Journal of Metals and Materials
    • /
    • v.48 no.9
    • /
    • pp.791-797
    • /
    • 2010
  • The creep crack growth rate (da/dt) of the Cr-Mo steels tested by pre-crack and the voltage (or resistance) variables were related into fracture parameter (Ct), crack growth coefficient (H), and an exponent (q) in the parts of Base, weld and HAZ. The fracture parameter (Ct) has various variables relating to the specimen and crack shape, applied stress, and creep strain curve. The H and q was inferred by OLS regression (ordinary least square method), and the H values were solved in statistics and probability assessment, which were attained fromPDF's distributions (probability density function). The HAZ part has the highest value of q by OLS regression and the widest distribution of H by PDF of WEIBULL, which means that the crack sensitivity of HAZ should be cautioned against the creep crack growth and failure.