• Title/Summary/Keyword: Fracture roughness

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X-ray 회절을 이용한 화력발전소용 P92 강 용접부의 잔류응력 특성 (The Characteristics of Residual Stresses in the Welded Joint of P92 Steel for Fossil Power Plant by the X-ray Diffraction)

  • 현중섭;유근봉;최현선
    • 한국정밀공학회지
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    • 제25권7호
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    • pp.116-123
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    • 2008
  • In the fossil power plant, the reliability of the components which consist of the many welded parts depends on the quality of welding. The residual stress is occurred by the heat flux of high temperature during weld process. This decreases the mechanical properties as the strength of fatigue and fracture or causes the stress corrosion cracking and fatigue fracture. Especially, the accidents due to the residual stress occurred at the weld parts of high-temperature and high-pressure pipes and steam headers. Also, the residual stress of the welded part in the recently constructed power plants has been brought into relief as the cause of various accidents. The aim of this study is the measurement of the residual stress using the x-ray diffraction method. The merits of this are more accurate and applicable than other methods. The materials used for the study is P92 steel for the use of high temperature pipe on super critical condition. The variables of tests are the post-weld heat treatment, the surface roughness and the depth from the original surface. The test results were analyzed by the distributed characteristics of the full width at half maximum intensity (FWHM) in x-ray diffraction intensity curve and by the relation of hardness with FWHM.

CF4플라즈마 처리에 의한 잉크젯 프린팅 Ag박막과 폴리이미드 사이의 계면파괴에너지 향상에 관한 연구 (A Study on Improvement of Interfacial Adhesion Energy of Inkjet-printed Ag Thin film on Polyimide by CF4 Plasma Treatment)

  • 박성철;조수환;정현철;정재우;박영배
    • 한국재료학회지
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    • 제17권4호
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    • pp.215-221
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    • 2007
  • The effect of $CF_4$ plasma treatment condition on the interfacial adhesion energy of inkjet printed Ag/polyimide system is evaluated from $180^{\circ}$ peel test by calculating the plastic deformation energy of peeled metal films. Interfacial fracture energy between Ag and as-received polyimide was 5.5 g/mm. $CF_4$ plasma treatment on the polyimide surface enhanced the interfacial fracture energy up to 17.6 g/mm. This is caused by the increase in the surface roughness as well as the change in functional group of the polyimide film due to $CF_4$ plasma treatment on the polyimide surface. Therefore, both the mechanical interlocking effect and the chemical bonding effect are responsible for interfacial adhesion improvement in ink jet printed Ag/polyimide systems.

절리암반내 그라우팅 성과에 대한 정량적인 판단기법 개발 (Accurate quantitative assessment of grouting efficiency in fractured rocks by evaluating the aperture sizes of fractures)

  • 김중열;김유성;김형수;백건하;김기석
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2002년도 봄 학술발표회 논문집
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    • pp.695-702
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    • 2002
  • Groundwater flow is primarily influenced by the presence of fractures, functioning as conduits. To block the flow, grouting operation is commonly used. Thereby the fractures are then expected to be sealed, which will add to enhance the shear strength in rock. This far, regarding the assessment of grouting efficiency, however, there's been a considerable uncertainty That is, several geophysical methods of high resolution such as tomography, S-wave logging have produced a significant amount of measurable response caused by grouting, but they can inevitably be used only for the qualitative assessment. Thus, this paper deals with an accurate quantitative assessment about the grouting result. In this, a new strategy is introduced, based mainly on evaluating the opening of fractures. For fracture-opening investigation purposes, borehole Televiewer has already proven to be an excellent logging technique that produces both amplitude image and traveltime image. As well known, the traveltime image can be converted to a high precision 3D caliper log with max. 288 arms, which allows to observe the opening of fractures. To evaluate the fracture opening from the traveltime image, an algorithm of practical use was developed, in which image correction due to the borehole deviation, feature discrimination of wall roughness from fractures, automatic evaluation procedure etc. were considered. Field examples are shown to confirm the efficiency of the suggested method.

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고능률 연삭용 알루미나 연삭숫돌의 연삭성능 및 마멸에 관한 실험적 연구 (An Experimental Study on Grinding Performance and Wear of Alumina Grinding Wheels Developed for High Performance Grinding)

  • 조기수;이종찬
    • 한국정밀공학회지
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    • 제13권12호
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    • pp.38-45
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    • 1996
  • A new grinding wheel was developed for the high performance grinding of difficult-to-grinding materials. The grinding performance of the newly developed wheel including grinding forces, grinding ratio, and surface roughness of ground surface was evaluated through experiments. Experimental results show that the performance of the newly developed wheel is superior to the conventional alumina wheel and comparable to the Sol-gel wheel. An experimental investigation on the wear of alumina grinding wheel was also carried out. The experiments consist of the measurements of fracture strength of the abrasive grains, grinding force, and the area of wear flats of grinding wheels. Microscopic examination of abrasive grains was executed to observe the progress of wheel wear. The results indicate that the 32A grain, which has relatively lower fracture strength, wears out faster than 5SS and 5SG. The wheel wear occurs much faster in wet grinding than in dry grinding. It has also been found that the grinding forces increase logarithmically with increasing wear flats.

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유동성 단열 파악을 위한 암반 내 단열특성 규명 (Identification of Conductive Fractures in Crystalline Recks)

  • 채병곤;최영섭;이대하;김원영;이승구;김중렬
    • 대한지하수환경학회지
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    • 제5권2호
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    • pp.88-100
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    • 1998
  • 결정질 암반내에 발달하는 단열은 지하수유동의 주요 경로가 되므로, 유동성 단열의 특성 규명은 유동체계를 해석하는데 매우 중요하다. 암반 내 단열 중 유동성 단열을 추출하기 위해 편마암 지역내 폐광산을 대상으로 단열특성을 파악했다. 연구지역내 지표 노두와 항내에 발달하는 단열 중, 단층은 방향성, 단층폭, 연장성, 운동감각, 충전물질, 절리의 경우는 방향성, 길이, 간격, 틈(aperture), 충전물질, 조도(roughness), 타 절리들과의 교차 및 연결성을 조사했다. 한편, 지표 하에 발달하는 단열특성 파악을 위해 연구지역내 5개 지점에 시추를 실시하여 이를 통해 회수된 코아시료를 정밀 로깅했다. 그 중, 3개 시추공을 대상으로 초음파주사검층을 실시하여 단열의 방향성과 단열종류를 구분하고 획득한 자료를 처리.분석하였다. 조사결과에 따르면 지표상에 발달하는 대표 단열군은 GSet 1: N50-82$^{\circ}$E/55-90$^{\circ}$SE, GSet 2: N2-8$^{\circ}$E/56-86$^{\circ}$SE, GSet 3: N46-72$^{\circ}$W/60-85$^{\circ}$NE, GSet 4:Nl2-38$^{\circ}$W/15-40$^{\circ}$SW 단열군으로 나타났다. 이에 대응되는 지표하 단열군은 HSet 1: N50-90$^{\circ}$E/55-90$^{\circ}$SE, HSet 2: N10-30$^{\circ}$E/50-70$^{\circ}$SE, HSet 3: N20-60$^{\circ}$W/50-80$^{\circ}$NE, HSet 4: N10-50$^{\circ}$E/$\leq$40$^{\circ}$NW로 분류되었다. 이 단열군들 중 GSet 1 및 GSet 3, 그리고 HSet 1 및 HSet 3은 연구지역내 가장 우세하게 발달하는 단열군이다. HSet 1은 평균 단열간격이 30~47 m이며, 이 단열 중 등급(code) 1 단열(단층, 열린단열) 등이 21.0~42.9%를 구성한다. HSet 3은 55~57 cm의 평균 단열간격을 보이고, 등급 1 단열이 15.4~26.9%를 차지한다. HSet 4는 239 cm의 평균 단열간격을 보여 연구지역내 우세 단열군 중 가장 넓은 단열간격을 가지나, 등급 1 단열의 비율이 54.5%에 이른다. 등급 1 단열과 유사한 특성을 갖는 단층이나 열린단열은 다른 성질의 단열에 비해 상대적으로 수리전도성이 큰 것으로 알려져 있음을 통해, N55-85$^{\circ}$E/50-80$^{\circ}$SE 단열군과 N20-60$^{\circ}$W/50-75$^{\circ}$NE 단열군, 그리고 N10-30$^{\circ}$E/$\leq$30$^{\circ}$NW 단열군이 연구지역 내에서 지하수 유동성이 가장 높은 단열군으로 추정된다. 이러한 사실은 3개 시추공을 대상으로 실시한 시추공 내 물리검층과 정압주입시험에서도 확인된다.

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The biocompatibility and mechanical properties of plasma sprayed zirconia coated abutment

  • Huang, Zhengfei;Wang, Zhifeng;Yin, Kaifeng;Li, Chuanhua;Guo, Meihua;Lan, Jing
    • The Journal of Advanced Prosthodontics
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    • 제12권3호
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    • pp.157-166
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    • 2020
  • PURPOSE. The aim of this study was to evaluate the clinical performance and reliability of plasma sprayed nanostructured zirconia (NSZ) coating. MATERIALS AND METHODS. This study consisted of three areas of analysis: (1) Mechanical property: surface roughness of NSZ coating and bond strength between NSZ coating and titanium specimens were measured, and the microstructure of bonding interface was also observed by scanning election microscope (SEM). (2) Biocompatibility: hemolysis tests, cell proliferation tests, and rat subcutaneous implant test were conducted to evaluate the biocompatibility of NSZ coating. (3) Mechanical compatibility: fracture and artificial aging tests were performed to measure the mechanical compatibility of NSZ-coated titanium abutments. RESULTS. In the mechanical study, 400 ㎛ thick NSZ coatings had the highest bond strength (71.22 ± 1.02 MPa), and a compact transition layer could be observed. In addition, NSZ coating showed excellent biocompatibility in both hemolysis tests and cell proliferation tests. In subcutaneous implant test, NSZ-coated plates showed similar inflammation elimination and fibrous tissue formation processes with that of titanium specimens. Regarding fatigue tests, all NSZ-coated abutments survived in the five-year fatigue test and showed sufficient fracture strength (407.65-663.7 N) for incisor teeth. CONCLUSION. In this study, the plasmasprayed NSZ-coated titanium abutments presented sufficient fracture strength and biocompatibility, and it was demonstrated that plasma spray was a reliable method to prepare high-quality zirconia coating.

접착형 구조 금 인레이의 접착 형태, 강도 및 파절 양태에 관한 실험적 연구 (AN EXPERIMENTAL STUDY ON ADHESION PATTERN, ADHESION STRENGTH AND FRACTURE PATTERN OF THE ADHESIVE CAST GOLD INLAY)

  • 한승렬;홍찬의
    • Restorative Dentistry and Endodontics
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    • 제19권1호
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    • pp.64-72
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    • 1994
  • Zinc Phosphate Cement hand been used for about more than 100 years in luting of cast gold inlay. But many scientists had been trying to develop the new form of luting agent because the ZPC hand shown the lack of adhesiveness on the tooth structure and the toxicity to the pulp tissue. Recently many researches about the surface treatment of the cast body are being done to increase the adhesion of cement to it. The conventional Class I gold inlays were fabricated in the 20 permanent molars. After the internal surface of the cast body was sandblasted with $Al_2O_3$ particles and was tin-plated, the inlays were cemented with adhesive cement [G I cement and resin cement(Super-Bond & $Panavia_{EX}$)] and the evaluation on the adhesion pattern, adhesive strength and the fracture pattern of the adhesive cast gold inlay was compared to that of the cast gold inlay cemented conventionally with ZPC. The results were as follows : 1. The surface roughness of the cast body was increased significantly after sandblasting with the $Al_2O_3$ particles and the tin oxide layer, which was consisted of round particles, came into being. 2. The bond strength was in the order of Super-Bond, ZPC, Fuji I, $Panavia_{EX}$ group. The group cemented with Super-Bond showed statistically greater strength than the other groups(p<0.05). 3. The group cemented with ZPC was fallen apart by principal adhesion failure and that with Fuji I was by complete adhesion failure. But the group with Super-Bond showed pricncipal cohesive failure pattern and in the group with $Panavia_{EX}$, complete cohesive fracture pattern was shown and small protion of tooth structure was fractured out with cast body and the fractured surface showed the figure just as the enamel prism. 4. Various gaps were shown at the pulpal side regardless of little gap at the side walls of the cavity in all groups. Only the Super-Bond was attached to the tooth structure and the other cements were detached from both the tooth and the cast body.

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가시광선중합화에 따른 충전용 Glass Ionomer Cement의 물리적 성질에 관한 연구 (A STUDY ON THE PHYSICAL PROPERTIES OF GLASS IONOMER CEMENT FOR RESTORATIVE FILLING USING VISIBLE LIGHT POLYMERIZATION)

  • 신동훈;권혁춘
    • Restorative Dentistry and Endodontics
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    • 제17권2호
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    • pp.307-330
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    • 1992
  • The aim of this study was to investigate the physical properties of visible light curing Glass Ionomer cement for restorative esthetic filling. The control group was the autopolymerizing GC Fuji II Glass Ionomer cement (2.2: 1 P/L ratio) and the experimental groups were made by following procedure. To induce the polymerization by visible light, the powder of GC Fuji II GI cement and the liquid of Vitrabond for base & liner were mixed in an amalgam capsule with 2.5:1, 3.0:1, 3.5:1 P/L ratio (% wt/wt). After fabrication of specimens, compressive strength, fracture toughness ($K_{IC}$) Scanning Electron Microscope and X-ray Diffraction, water-leachable content, marginal leakage and surface roughness were studied. The results were as follows: 1. Only experimental No. 1 group (visible light curing) showed less compressive strength than control group 1 hour after curing. Strength was increased with aging in all groups, so the compressive strength of light curing groups was no less than that of autopolymerizing group after 3 weeks. 2. Experimental No.3 group (visible light curing) was inferior to No.2 group (visible light curing) in fracture resistance but light curing groups were more resistant to fracture than autopolymerizing group and showed ductile fracture pattern as compared with the brittle fracture pattern of autopolymerizing group. 3. From scanning electron microscopic image, various sized unreacted powder particles, surrounded by silica gel, were embedded in polysalt matrix. Light curing groups showed little crack and more dense unreacted particles than autopolymerizing group. 4. From X-ray diffraction analysis, GC Fuji II Glass Ionomer cement powder and all groups showed glassy appearance but light curing groups seemed to be more intensive in crystaline than autopolymerizing group. S. The most significant dissolution was shown in early setting period in all group. Light curing groups were dissolved less than autopolymerizing group. 6. Marginal leakage was not different significantly in case of cavity margin composed of same tooth structure (ex. only enamel margin, only dentin margin) but much more leakage was shown in dentin/cementum margin than enamel margin. In only case of only enamel margin, light curing groups were superior to autopolymerizing group. 7. All groups showed relatively smooth surface, which irregularity was less than $1{\mu}m$. Light curing groups were smoother than autopolymerizing group.

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다이아몬드 연마재 입도가 초경 습식신선 다이스 수명에 미치는 영향 (The Influence of Diamond Abrasive Size on the Life of Tungsten Carbide Wet Drawing Dies)

  • 이상곤;김민안;고대철;김병민
    • 소성∙가공
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    • 제15권7호
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    • pp.518-523
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    • 2006
  • Wet wire drawing of brass coated steel wire, used for tire reinforcement, is realized with Tungsten Carbide(WC) dies sintered with a cobalt(Co) binder. Dies wear represents an important limitation to the production process and cost savings. Several parameters, such as Co content, WC grain size of tungsten carbide, sintering conditions, and so on, affect on the wear of the drawing die. In this study, the effect of the diamond abrasive particle size on the life of the WC centered dies of the wet wire drawing was investigated. Wet wire drawing experiments were carried out on a wet wire drawing machine. From the experiments, the dies life, dies fracture, wire surface roughness, and wire breaks were investigated. From the results, it was found that the wear of the WC dies increased with the increase in the diamond abrasive particle size.

탄소 소결체의 피절삭성 (Machinability of Sintered Carbon)

  • 김성청
    • 한국생산제조학회지
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    • 제6권1호
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    • pp.69-76
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    • 1997
  • This paper deals with the machinability based on turning and drilling tests. The main conclusions obtained were as follows. (1) Turning : The roughness of Machined surface decreases with the increase of the rake angle of tools, and the tool wear becomes smaller with the decrease of the rake angle. When the feed rate becomes larger, the fracture of work material in the vicinity of the cutting edge occurs on a larger scale, eventually decreasing tool wear. (2) Drilling : Considering both tool life and productivity, it is reasonable to cut with the high cutting speed and feed rate. The tool wear increases with the increase of feed rate, and the tendency of feed rate on tool wear becomes stronger at the cutting speed $\geq$30m/min.

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