• 소성∙가공
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• 제3권2호
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• pp.167-177
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• 1994

Most of bulk metal forming processes may be limited by ductile fracture such as surface or internal cracks developing in the workpiece. It is important to identify the conditions within the deforming workpiece which may lead to fracture, and then it is possible to modify the forming processes to produce sound and reliable product. This paper suggests the scheme to simultaneously accomplish prediction of fracture initiation and analysis of deformation in metal forming processes. The Cockcroft-Latham criterion which is successfully applied to a variety of loading situations is used in the present investigation to estimate whether fracture occurs during the deformation process. The numerical predictions and experimental results of two types of metal forming process are compared, axisymmetric extrusion and simple upsetting. The proposed scheme has successfully predicted the fracture initiation found experimentally.

• 한국자동차공학회논문집
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• 제9권6호
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• pp.160-169
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• 2001

To predict busting failure in tubular hydroforming, the criteria for ductile fracture proposed by Oyane is combined with the finite element method. From the histories of stress and strain in each element obtained from finite element analysis, the fracture initiation site is predicted by mean of the criterion. The prediction by the ductile fracture criterion is applied to three hydroforming processes such as a tee extrusion, an automobile rear axle housing and lower am. For these products, the ductile fracture integral I is not only affected by the process parameters, but also by preforming processes. All the simulation results show the combination of the finite element analysis and the ductile fracture criteria is useful in the prediction of farming limit in hydroforming processes.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 춘계학술대회 논문집
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• pp.183-191
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• 1994

This paper suggests the scheme to simultaneously accomplish prediction of fracture initiation and analysis of deformation in metal forming processes. the Cockcroft-Latham criterion is used to estimate whether fracture occurs during the deformation process. The numerical predictions and experimental results of simple upsetting are compared. The proposed scheme successfully predicted the fracture initiation found experimentally.

• 지질공학
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• 제5권2호
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• pp.201-213
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• 1995

열극암반(Fractured rockmass)의 지하수유동해석을 위해서는 열극현상에 대한 전반적인 이해를 필요로 한다. 열극현상과 관련된 분야는 열극(Fracture)의 생성과 역학이론, 전파, 종식, 분포체계와 구조 및 열극체계 모델링등 다양한 분야가 이에 속한다. 그러나 이러한 분야의 연구는 일부 분야를 제외하고 외국에서도 그 역사가 깊지 못하며, 우리나라의 경우 근래에 일부 학계와 업계에서 관심을 보이고 있을 뿐이다.산업사회의 발달과 함께 다양한 목적으로 지하공간의 이용을 필요로 하게 되었고, 지하공동의 성능평가에 대한 적용방법 또한 복잡하고 다양한 접근방법을 요구하고 있다. 열극현상에 대한 정확한 이해가 지질학과 같은 어느 한 분야의 지식만으로 접근할 수가 없으므로, 열극의 정확한 분포 특성과 열극생선과정의 이론을 근간으로 열극체계 및 유동해석모델의 적절한 연관성을 도출하도록 조화를 이루므로써 신뢰성 높은 성능평가의 목표를 달성할 수 있을 것으로 기대된다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집A
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• pp.230-235
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• 2000

By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit fer two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral I is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.163-166
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• 2005

A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 춘계학술대회 논문집
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• pp.36-39
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• 2001

Tubular hydroforming has attracted increased attention in the automotive industry recently. In this study, a professional finite element program for analysis and design of tube hydroforming processes has been developed, called HydroFORM-3D, which is based on a rigid-plastic model. With the developed program several hydroforming processes such as a tee extrusion, an automotive rear axle housing and lower arm are analyzed and designed. And also, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of the hydroforming process could be evaluated. The pediction of the bursting failure and the plastic deformation during typical hydroforming processes shows to be reasonable so that this approach can be extended to other various tube hydroforming processes.

• 터널과지하공간
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• 제30권6호
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• pp.573-590
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• 2020

본 논문에서는 국제공동연구인 DECOVALEX-2023 프로젝트 Task G의 연구 현황과 현재까지 수행된 benchmark 해석 결과를 소개하였다. Task G의 명칭은 'Safety ImplicAtions of Fluid Flow, Shear, Thermal and Reaction Processes within Crystalline Rock Fracture NETworks(SAFENET)'로, 결정질 암반 내 균열의 생성과 성장 메커니즘 및 균열에서 발생하는 열-수리-역학적 복합거동을 해석하기 위한 수치해석기법을 개발하는 데에 목표가 있다. Task G의 첫 번째 연구 테마는 결정질 암석 내 단일 균열의 역학적 거동에 대한 해석해(analytical solution)를 바탕으로 각 연구팀의 수치모델링기법을 개발 및 검증하는 Benchmark 해석이다. 본 연구에서는 3차원 입자기반 개별요소모델을 이용하여 단일 균열을 포함한 암석의 역학적 거동 특성을 모델링하고자 하였다. 이 모델에서는 상호독립적으로 거동하는 개별입자의 집합체를 통해 암석의 구조적 특징을 모사하고, 입자와 입자간 접촉에서 발생하는 역학적 거동을 개별요소해석모델인 3DEC을 통해 계산하게 된다. 해석 결과, 도메인의 경계응력으로 인해 균열에 유도되는 수직응력과 전단응력 수준은 변위 구속과 응력 재배치로 인해 이론적인 수치보다 낮게 나타났다. 그러나 수치모델에서 계산된 수직변위와 전단변위는 실제 균열의 유도 응력을 통해 추정된 해석해와 비교할 때 상당히 유사한 결과를 보였으며 균열의 응력-변위 관계를 합리적으로 재현할 수 있음을 확인하였다. 본 연구의 해석모델은 Task G에 참여하는 국외 연구팀들과의 의견 교류와 워크숍을 통해 지속적으로 개선하는 한편, 향후 다양한 조건의 실내시험에 적용하여 타당성을 검증할 예정이다.

• 한국생산제조학회지
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• 제8권2호
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• pp.100-107
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• 1999

End milling experiments are conducted to investigate characteristics of laser beam signals due to tool fracture. The laser beam signals are obtained with adapt focusing of tool. Tool states are identified wit h scanning electron microscopy and optical microscopy. It is demonstrated that the laser beam signals provide reliable informations about the cutting processes and tool states. Moreover, tool fracture can be detected successfully using coefficient of variation.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.403-407
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• 2009

In this work, finite element investigations were carried out to manufacture a seamless aluminum liner without crack generation using four-stage deep drawing followed by two-stage ironing process. In order to predict the crack generation during the liner manufacturing process, the Normalize Cockroft-Latham(NCL) which is one of ductile fracture criteria was adopted. In addition, the tensile tests were carried out to obtain the critical value of NCL by comparing the experimental and FE simulation results. From this, various case studies based on FE simulation were carried to obtain the optimum die designs which can prevent the crack generation during ironing processes. Finally, the aluminum liner was successfully made using obtained die designs so that requirements were met in terms of thickness and height of the liner.