• Title/Summary/Keyword: Fracture initiation

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Determination of Dynamic Crack Initiation Toughness Using Instrumented Charpy Impact Test in WC-Co Alloy (계장화 샬피충격시험을 이용한 WC-Co 초경합금의 동적 균열개시인성치 결정)

  • 이억섭;박원구;홍성경;윤경수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.688-696
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    • 1995
  • Cemented carbides, best known for their superior mechanical properties such as high strength, high hardness and high wear resistance, have a wide range of industrial applications including metal working tools, mining tools, and wear resistance components. The cobalt has been used as a binder in the WC-based hard composites due to its outstanding wetting and adhesion characteristics even though its expensiveness. Therefore many studies attempted to find a better substitute for cobalt as binder to decrease production costs. This investigation is a pre-step to study dynamic fracture characteristic evaluation of a WC-Co hardmetal were evaluated by using the instrumented Charpy impact testing procedures. It was found that the dynamic characteristics of used strain amplifier were very important experimental factors to extract valid dynamic fracturing data in WC-Co specimens. It was suggested by showing some experimental examples that when we wished to evaluate dynamic fracture toughness for cemented carbide composites by using the instrumented Charpy impact testing procedure, a careful attention must be given to obtain valid results.

Formability Evaluation of Advanced High-strength Steel Sheets in Role Expansion Based on Combined Continuum-Fracture Mechanics (복합 연속체 파괴 역학에 기초한 초고강도강 판재의 구멍 넓힘 시험 성형성 평가)

  • Ma, N.;Park, T.;Kim, D.;Yoo, D.;Kim, Chong-Min;Chung, K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.227-230
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    • 2009
  • In order to predict failure behavior of advanced high-strength steel sheets (AHSS) in hole expansion tests, damage model was developed considering surface condition sensitivity (with specimens prepared by milling and punching: 340R, TRIP590, TWIP940). To account for the micro-damage initiation and evolution as well as macro-crack formation, the stress triaxiality dependent fracture criterion and rate-dependent hardening and ultimate softening behavior were characterized by performing numerical simulations and experiments for the simple tension and V-notch tests. The developed damage model and the characterized mechanical property were incorporated into the FE program ABAQUS/Explicit to perform hole expansion simulations, which showed good agreement with experiments.

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Quality improvement on joints of electronic materials and its reliability by Fe-Ni alloy clad lead frame (Fe-Ni 합금 클래드 리드 프레임을 이용한 전자 재료 접합부의 품질향상과 그 신뢰성)

  • 신영의;최인수;안승호
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.82-95
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    • 1995
  • This paper discusses distribution of thermal stress, strain at near the joint and investigates the reliability of solder joints of electronic devices on a printed circuit board. As Electronic devices are composed of different materials, thermal stresses generate at near the interface, such as solder joints and interface between lC device and lead frame pad due to the differences of thermal expansion coefficients, As results of thermal stress, strain, micro crack often occurs thermal fatigue fracture at the interface of different materials, The initiation and propagation of micro crack depend on the environmental conditions, such as storage temperature and thermal cycling. Finally, this paper experimentally shows a way to suppress micro cracks by using Fe-Ni alloy clad lead frame, and investigates crack and thermal fatigue fracture of TSOP(Thin small outline package) type on printed circuit board.

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The Correlation between Fatigue Fracture Crack Surface Friction and Crack Closure Effect in Crack Growth under Mixed-mode loading (혼합모드 하중 하에서의 균열성장 중 피로파단면 마찰과 균열닫힘효과의 상호관계)

  • Seo, Ki-Jeong;Song, Sam-Hong;Lee, Jeong-Moo
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.214-219
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    • 2004
  • Crack tip behavior of single mode loading condition(mode I)depend on tensile loading component but one of mixed mode loading condition(mode I+II) have influenced on shear loading component like the practical structure. Because crack closure is caused by shear loading component under mixed-mode loading a research on the behavior in the stage of crack initiation and propagation require to be evaluate about crack closure effect by fatigue crack surface friction. For that reasion we examined the behavior at the crack tip by direct measuring method. Measured behavior at the crack tip was analyzed through vector crack tip displacement. As a result, crack propafation equation was corrected by considering with crack closure effect. In addition we compared fatigue fracture crack surface and crack closure level.

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INVESTIGATION ON PREDICTION OF FORMING LIMIT FOR COLD UPSETTING BY UTILIZING ENERGY FRACTURE CRITERION

  • Lee Rong-Shean;Wang Shui-To;Chen Jih-Hsing
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.22-25
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    • 2003
  • The forming limits are studied for cold upsetting of high strength aluminium alloy in the present paper. Different geometry ratio and frictional conditions are investigated in the forgeability test to evaluate the forming limits and also to obtain the various strain paths. The critical fracture value can be obtained by integrating along the strain path till free surface crack initiation. To predict the damage evolution of cold upsetting, the computer-aided evaluation of forming limits is obtained by using the finite-element software DEFORM-3D and the modified Cockcroft-Latham criterion. The predicted theoretical limit strains agree quite well with the experimental results.

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FRACTURE ANALYSIS OF REINFORCED CONCRETE BEAMS FALING IN SHEAR (전단에 파괴되는 철근콘크리트 보의 해석적 연구)

  • 김우종
    • Computational Structural Engineering
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    • v.1 no.2
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    • pp.111-120
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    • 1988
  • The behavior of shear crack is investigated analytically to get a better understanding of the fundamental natura of shear failure mechanism in reinforced concrete beams. Emphasis is placed on the exploration of the major cause of the initiation and the propagation of an inclined shear crack in reinforced concrete beams without web reinforcement. By utilizing a finite element method incorporated into a fracture mechanics, the quantitative reponse of reinforced concrete beams with varying amounts of cracking is examined. Progressions of the cracks are simulated. The analysis gives the information of the state of the stresses at various cracking stages. The results are compared with the experimental results.

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The Fracture Toughness and Crack Propagation behavoir of Short-fiber Reinforced Ruber (단섬유 강화고무의 파괴인성 및 크랙진전 거동)

  • Ryu, Sang-Ryeoul;Lee, Dong-Joo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.85-90
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    • 2000
  • The fracture toughness and crack propagation behaviors of short nylon66 fiber reinforced Chloroprene rubber nave been Investigated as functions of fiber aspect ratio, fiber content and interphase conditions. The J for crack initiation and rupture were determined for short-fiber reinforced rubber. The values of $J_c$ for most reinforced rubbers were low compared that of matrix. But, $J_r$ at rupture showed a higher value than that of matrix. The crack propagation behaviors were analyzed into 3 patterns with increasing fiber aspect ratio and fiber content. The tearing mechanisms of matrix and fiber reinforced rubber were observed by CCD camera focused on the tip of crack and load-displacement graph. Both cases showed a completely different behaviors

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Finite Element Simulation of Shearing Process Using the Element Kill Method (요소제거법을 이용한 전단가공 공적의 유한요소 시뮬레이션)

  • 고대철;김병민;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.229-234
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    • 1994
  • The major objective of the present paper is to estabilish finite element simulation technique in order to further analyze the shearing process. For this the ductile fracture criterion and element kill method are used in the present work. It is postulated that a fracture initiation is based on the magnitude of local effective strain. The features of sheared surface are easily observed by the element kill method. The simulation results are compard with existing experimental results. It is found that the results of the present work are close agreement with the existing results.

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HIP Consolidation and Effect of Process Variables on Micristructure for Ren$\'{e}$ 95 Superalloy Powders (Ren$\'{e}$ 95 초내영 합금 분말을 이용한 열간 정수압 성형 및 성형 조건에 따른 미세조직 변화)

  • 표성규
    • Journal of Powder Materials
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    • v.6 no.2
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    • pp.152-162
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    • 1999
  • The present study is concerned with the effect of PM process variables on the microstructure by using atomized superalloy powders. It is suggested that the inhomogeneity of composition is strongly dependent on the process variables. The contents of segregation elements of plasma rotating electrode process (PREP) powders are larger than those of Ar atomization (AA) powders. As HIP treatment temperature in-increases, the secondary phases on the prior particle boundaries (PPB) have continuous,uniform distribution and high density, but the amount of PPB decreases suddenly at 1150$^{\circ}$C. Segregated phases on the PPB are identified to be MC type carbide. Brittle MC type carbides on the PPB provide fracture initiation sites and preferred fracture path, thereby leading to intergranular type brittle fracture.

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Analysis of the fracture of brittle elastic materials using a continuum damage model

  • Costa Mattos, Heraldo S.;Sampaio, Rubens
    • Structural Engineering and Mechanics
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    • v.3 no.5
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    • pp.411-427
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    • 1995
  • The most known continuum damage theories for brittle structures are suitable to model the degradation of the material due to the deformation process and the consequent initiation of a macro-crack. Nevertheless, they are not able to describe the propagation of the crack that leads, eventually, to the breakage of the structure into parts that undergo rigid body motion. This paper presents a theory, formulated from formal arguments of Continuum Mechanics, that may describe not only the degradation but also the fracture of elastic structures. The modeling of such a discontinuous phenomenon through a continuous theory is possible by taking a cohesion variable, related with the links between material points, as an additional degree of kinematical freedom. The possibilities of the proposed theory are discussed through examples.