• Title/Summary/Keyword: Fracture Signal

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Evaluation of Fracture Behavior of SA-516 Steel Welds Using Acoustic Emission Analysis

  • Na, Eui-Gyun;Ono, Kanji;Lee, Dong-Whan
    • Journal of Mechanical Science and Technology
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    • v.20 no.2
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    • pp.197-204
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    • 2006
  • The purpose of this study is to evaluate the AE characteristics for the basemetal, PWHT (post-weld heat treatment) and weldment specimens of SA-516 steel during fracture testing. Four-point bending and AE tests were conducted simultaneously. AE signals were emitted in the process of plastic deformation. AE signal strength and amplitude of the weldment was the strongest, followed by PWHT specimen and basemetal. More AE signals were emitted from the weldment samples because of the oxides, and discontinuous mechanical properties. AE signal strength and amplitude for the basemetal or PWHT specimen decreased remarkably compared to the weldment because of lower strength. Pre-cracked specimens emitted even lower event counts than the corresponding blunt notched specimens. Dimple fracture from void coalescence mechanism is associated with low-level AE signal strength for the basemetal or PWHT. Tearing mode and dimple formation were shown on the fracture surfaces of the weldment, but only a small fraction produced detectable AE.

The basic study about streaming potential generated by specimen fracture (시료 파괴 시 발생하는 SP에 관한 기초 연구)

  • Kim, Jong-Wook;Cho, Sung-Jun;Park, Sam-Gyu;Sung, Nark-Hoon;Song, Young-Soo
    • 한국지구물리탐사학회:학술대회논문집
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    • 2007.06a
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    • pp.291-296
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    • 2007
  • We measured potential waveform of load, displacement, micro electric signal generated by rock and mortar fracture using PXI A/D Converter. The rock type used for measurement was used granite, limestone and sandstone, and mortar specimen. we made measuring equipment of physical properties to confirm basic information of physical properties, measured physical properties of rock engineering, electric resistivity and seismic velocity. Potential waveform system was built using PXI A/D Converter and measured potential waveform of load, displacement, micro-electric signal generated using this during uniaxial compressive test by the specimen finished such test of physical properties. Using the saturated rock and mortar specimen, micro electric signal increased, and It didn't increase a signal in dried rock and mortar specimen according as load and strain rate increases. But signal also increased in saturated or dried specimen in case of sandstone. It was possible to check the close correlation relationship the signal and fracture behavior by a compressive load as the signal of fracture position was increased bigger than the other position. It was also possible to check the correlation relationship between physical properties and micro geo-electric signal.

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Signal-based AE characterization of concrete with cement-based piezoelectric composite sensors

  • Lu, Youyuan;Li, Zongjin;Qin, Lei
    • Computers and Concrete
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    • v.8 no.5
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    • pp.563-581
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    • 2011
  • The signal-based acoustic emission (AE) characterization of concrete fracture process utilizing home-programmed AE monitoring system was performed for three kinds of static loading tests (Cubic-splitting, Direct-shear and Pull-out). Each test was carried out to induce a distinct fracture mode of concrete. Apart from monitoring and recording the corresponding fracture process of concrete, various methods were utilized to distinguish the characteristics of detected AE waveform to interpret the information of fracture behavior of AE sources (i.e. micro-cracks of concrete). Further, more signal-based characters of AE in different stages were analyzed and compared in this study. This research focused on the relationship between AE signal characteristics and fracture processes of concrete. Thereafter, the mode of concrete fracture could be represented in terms of AE signal characteristics. By using cement-based piezoelectric composite sensors, the AE signals could be detected and collected with better sensitivity and minimized waveform distortion, which made the characterization of AE during concrete fracture process feasible. The continuous wavelet analysis technique was employed to analyze the wave-front of AE and figure out the frequency region of the P-wave & S-wave. Defined RA (rising amplitude), AF (average frequency) and P-wave & S-wave importance index were also introduced to study the characters of AE from concrete fracture. It was found that the characters of AE signals detected during monitoring could be used as an indication of the cracking behavior of concrete.

A Study on the Monitoring of Tool Fracture using Motor Current in Turning (선반가공에서 모터 전류를 이용한 공구 파손 감지에 관한 연구)

  • Youn, Jae-Woong;Kim, Hong-Seok;Kim, Seung-Gi
    • Journal of Korea Society of Industrial Information Systems
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    • v.21 no.4
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    • pp.43-53
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    • 2016
  • In this paper, monitoring method of tool fracture using motor current was proposed for turning process. In order to take more reliable current signal, cutting force signal was compared as reference signal because cutting force signal is reliable, and analysis of signal correlation between cutting force and motor current was performed. The static components of the cutting force and motor current signals were correlated very well for different cutting conditions, and it was proven to use the motor current as an proper sensor for monitoring of tool fracture. To understand the characteristics of motor current, various kinds of cutting experiment were performed including tool fracture experiments. As a result, a new method to detect tool fracture using motor current in turing was proposed, and a large number of fracture experiments were carried out to evaluate the reliability of the proposed method. Finally, it can be possible to detect the tool fracture reliably.

A study on detection of tool fracture and chipping using acoustic emission (Acoustic emission을 이용한 공구파손 및 chipping의 탐지에 관한 연구)

  • 강명순;한응교;최성주
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.28-36
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    • 1986
  • This study was investigated the feasibility of AE application on in-process detection of tool fracture and chipping. Carbon steel SM45C workpiece with longitudinal slots was turned interruptedly on a lathe. AE RMS signal at tool fracture was observed and also the tangential force and the feed observed at the time of tool fracture, the levels of tangential force and the feed force at the time of fracture decrease considerably. In chipping, high level AE signal was observed but there were no changes of cutting force. Peak AE RMS squared is proportional to the area of tool fracture and resultant force. Fracture model of tool fracture is proposed as $V_{p}$ = $C_{1}$ $E_{1}$F(.DELTA. A)$_{0.5}$ and peak AE RMS shows strong correlation with the fracture parameter F(.DELTA.A)$^{0.5}$.

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A Study on Determination of $J_{IC}$ by Time-Frequency Analysis Method (시간-주파수 해석법에 의한 $J_{IC}$결정에 관한 연구)

  • Nam, Gi-U;An, Seok-Hwan;Kim, Bong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.765-771
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    • 2001
  • Elastic-plastic fracture toughness JIC can be used a s an effective design criterion in elastic-plastic fracture mechanics. Among the JIC test methods approved by ASTM, unloading compliance method was used in this study. In order to examine the relationship between fracture behavior of JIC test and AE signals, the post processing of AE signals has been carried out by Short Time Fourier Transform(STFT), one of the time-frequency analysis methods. The objective of this study is to evaluate the application of characterization of AE signals for unloading compliance method of JIC test. As a result of time-frequency analysis, we could extract the AE from the raw signal and analyze the frequencies in AE signal at the same time. AE signal generated by elastic-plastic fracture of material has some different aspects at elastic and plastic ranges, or the first portion of crack growth by fracture. First of all, increased energy recorded and detected by using AE count method increase rapidly from the start of ductile fracture. The variation of main frequency range with time-frequency analysis method could be confirmed. We could know fracture behavior of interior material by examination AE characteristics generated in real-time when elastic-plastic fracture occurred in material under loading.

AE Signals Characteristics from Fracture by Type of CFRP Stacking Structure (CFRP 적층 형태에 따른 파괴시 음향방출 신호특성)

  • 남기우;문창권
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.67-71
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    • 2002
  • Damage process of CFRP laminates was characterized by Acoustic Emission (AE). The main objective of this study is to determine if the sources of AE in CERP laminates could be identified from the characteristics of the waveform signals recorded during monotonic tensile test. The time history and power spectrum of each individual wave signal recorded during test were examined and classified according to their special characteristics. The wave from and frequency of AE signal from a specimens is an aid to the determination of the extent of the different fracture mechanism such as matrix crack, debonding, fiber pull-out and fiber fracture as load is increased. Four distinct types of signals were observed regardless of specimen condition. The result showed that the AE method could be effectively used for analysis of fracture mechanism in CFRP laminates.

Study of Signal Characteristics of Matrix Cracks in Composites Using Wavelet Transform (웨이블릿 변환을 이용한 복합재 모재균열의 신호특성 분석)

  • 방형준;김대현;강동훈;홍창선;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.151-154
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    • 2002
  • The objective of this study is to find the change of signal characteristics of matrix cracks due to the different specimen shapes. As the concept of the smart structure, monitoring of acoustic emission (AE) can be applied to inspect the fracture of the structures in operating condition using built-in sensors. To understand the characteristics of matrix crack signals, we performed tensile tests by changing the thickness and width of the specimens. This paper describes the implementation of time-frequency analysis such as wavelet transform (WT) fur the quantitative evaluation of fracture signals. The experimental result shows the distinctive signal features in frequency domain due to the different specimen shapes.

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Damage progression study in fibre reinforced concrete using acoustic emission technique

  • Banjara, Nawal Kishor;Sasmal, Saptarshi;Srinivas, V.
    • Smart Structures and Systems
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    • v.23 no.2
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    • pp.173-184
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    • 2019
  • The main objective of this study is to evaluate the true fracture energy and monitor the damage progression in steel fibre reinforced concrete (SFRC) specimens using acoustic emission (AE) features. Four point bending test is carried out using pre-notched plain and fibre reinforced (0.5% and 1% volume fraction) - concrete under monotonic loading. AE sensors are affixed at different locations of the specimens and AE parameters such as rise time, AE energy, hits, counts, amplitude and duration etc. are obtained. Using the captured and processed AE event data, fracture process zone is identified and the true fracture energy is evaluated. The AE data is also employed for tracing the damage progression in plain and fibre reinforced concrete, using both parametric- and signal- based techniques. Hilbert - Huang transform (HHT) is used in signal based processing for evaluating instantaneous frequency of the acoustic events. It is found that the appropriately processed and carefully analyzed acoustic data is capable of providing vital information on progression of damage on different types of concrete.

Diagnosis of tool wear and fracture using cutting force signal characteristics and histogram analysis (절삭력 신호특성과 히스토그램 분석에 의한 공구마모와 파손 진단)

  • 정진용;유기현;서남섭
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.75-81
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    • 1997
  • Automatic monitoring the cutting state is one of the important problems to increase the reliability of modern machining processes. In this study, cutting force signals were used in order to monitor the tool wear and fracture in the turning process. Turning experiments were performed using cemented carbide insert tools(K20) and STS304 steel as a workpiece. Cutting force signal characteristics and histogram analysis method were used to recognize the cutting states. It was found that tool wear and fracture can be diagnosed from the cutting force signal coefficient of variation(C.V.) and histogram analysis.

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