• Title/Summary/Keyword: Fracture Parameter

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사출금형기계용 앵귤러핀의 충격시험에 따른 파손분석과 와이블 통계 해석 (Failure Analysis and Weibull Statistical Analysis according to Impact Test of the Angular Pin for Injection Molding Machines)

  • 김철수;남기우;안석환
    • 동력기계공학회지
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    • 제21권3호
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    • pp.37-44
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    • 2017
  • In this study, failure analysis of the angular pin for molding machines to aluminum component molding was carried out. SM45C steel was used for the angular pin, it was surface hardened by the induction surface hardening heat treatment. The cross section of damaged angular pin was observed, and micro Vickers hardness value from the fractured part was measured. Brittle fracture was occurred from the fracture surface of angular pin, therefore, impact toughness value was evaluated by V-notch Charpy impact test. It was confirmed that the impact absorption energy was high when was tempered at a high temperature for a long time, and the toughness was slightly increased. Also, 2-parameter Weibull statistical analysis was investigated in order to evaluate the reliability of the measured micro Vickers hardness values and absorbed energy. The micro Vickers hardness and absorbed energy well followed a two-parameter Weibull probability distribution, respectively. The reverse design against angular pin was proposed as possible by using test results.

점용접시편의 과부하해석 및 유효 J-적분에 의한 피로수명예측 (Overload Analysis and Fatigue Life Prediction Using an Effective J-Integral of Spot Welded Specimens)

  • 이형일;최진용
    • 대한기계학회논문집A
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    • 제24권3호
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    • pp.567-580
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    • 2000
  • This paper proposes an integrated approach, which is independent of specimen geometry and loading type, for predicting the fatigue life of spot welded specimens. We first establish finite element models reflecting the actual specimen behaviors observed on the experimental load-deflection curves of 4 types of single spot welded specimens. Using finite element models elaborately established, we then evaluate fracture parameter J-integral to describe the effects of specimen geometry and loading type on the fatigue life in a comprehensive manner. It is confirmed, however, that J-integral concept alone is insufficient to clearly explain the generalized relationship between load and fatigue life of spot welded specimens. On this ground, we introduce another effective parameter $J_e$ composed of $J_I$, $J_{II}$, $J_{III}$, which has been demonstrated here to more sharply define the relationship between load and fatigue life of 4 types of spot welded specimens. The crack surface displacement method is adopted for decomposition of J, and the mechanism of the mixed mode fracture is also discussed in detail as a motivation of using $J_e$.

컴팩트 인장 시편을 이용한 연성 재료의 불안정 균열 성장에 관한 연구 (Crack Growth Instability for Ductile Material Using the Compact Tension Specimen)

  • 이홍서;김희송
    • 대한기계학회논문집
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    • 제13권5호
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    • pp.928-937
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    • 1989
  • 본 연구에서는 Shih등이 제안한 찢어짐 계수인 T$_{\delta}$의 불안정 파괴 매개 변수로서의 적용 가능성을 컴팩트 인장 시편(compact tension specimen dlgk CTS로 칭함)을 사용하여 검토한다. 이를 위하여 시험기에 스프링을 부착하여 시편에 불안정 파괴 실험을 수행한다. 재료의 불안정성을 판정하는 찢어짐 계수를 구하기 위해서는 CTOD-정항 곡선을 결정해야 한다. CTOD는 하중선 변위를 측정하여 CTOD- 하중선 변위 관계식으로 평가한다.한다.

J-적분 평가를 이용한 콘크리트 파괴 특성 (Fracture Properties of Concrete by using the J-integral)

  • 최신호;계해주;김화중
    • 콘크리트학회논문집
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    • 제13권4호
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    • pp.371-378
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    • 2001
  • 콘크리트의 파괴 특성을 평가하기 위한 매개변수, 모델, 그리고 시험방법 등이 현재 많이 제안되고 있으며, 이러한 발전으로 최근에는 콘크리트의 비선형 파괴와 준취성 파괴를 해석 가능하게 하고 있다. 이 논문에서는 파괴 매개변수에 대하여 간략히 소개하고 3점 휨시험을 시행하여 콘크리트의 파괴인성을 나타내는 J-적분값 ($J_{Ic}$ )과 다른 매개변수($K_{Ic}$ , $G_{F}$ )를 비교하였다. 콘크리트 보 시험체의 두께(width)와 노치 길이에 따라 파괴인성값이 어떻게 변화하는지를 실험적으로 고찰하였고 콘크리트 파괴 인성을 측정하기 위해서 응력-변위 곡선을 사용하였다. $G_{F}$$ J_{Ic}$ 의 값은 노치 길이가 클수록 감소하는 경향을 보이며 $G_{F}$$J_{Ic}$ 보다 덜 민감한 반응을 보이는 것으로 나타났다. 따라서, 콘크리트 파괴 인성 매개변수로써 전자가 후자보다 더 유용한 것으로 나타났다. $G_{v}$$J_{Ic}$ 의 값은 콘크리트 시험체 두께가 75mm에서 150mm로 커질 때 증가한다. 따라서, 시험체 두께의 영향이 콘크리트 파괴 인성을 결정할 때 고려되어져야 한다.

CED에 의한 계면굴절균열의 진전거동 (An Extension Behavior of an Interface Kinked Crack by CED)

  • 권오헌
    • 한국안전학회지
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    • 제11권2호
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    • pp.9-15
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    • 1996
  • The characteristics on the extension of the CED(Crack energy density) concept to the interface kinked crack problems in a dissimilar material are examined. Each mode contributions of CED are found by symmetric and antisymmetric components and domain independent integrals. Finite element calculation is carried out to simulate the Interface kinked crack growth on bimaterial. The focus is the establishment of fracture criterion with CED and finding the orientation of crack extension. From the results, a prediction about the extension behavior of an interface kinked crack can be done. And we show that CED can be a parameter to indicate fracture criterion at an Interface kinked crack.

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탄소섬유/에폭시 복합재료의 층간파괴인성에 미치는 균열진전각도의 영향 (Effect of Crack Propagation Directions on the Interlaminar Fracture Toughness of Carbon/Epoxy Composite Materials)

  • 황진호;황운봉
    • 대한기계학회논문집A
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    • 제23권6호
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    • pp.1026-1038
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    • 1999
  • Interlaminar fracture toughness of carbon/epoxy composite materials has been studied under tensile and flexural loading by the use of width tapered double cantilever beam(WTDCB) and end notched flexure(ENF) specimens. This study has significantly examined the effect of various interfacial ply orientation, ${\alpha}(0^{\circ},\;45^{\circ}\;and\;90^{\circ})$ and crack propagation direction, ${\theta}(0^{\circ},\;15^{\circ},\;30^{\circ}\;and\;45^{\circ})$ in terms of critical strain energy release rate through experiments. Twelve differently layered laminates were investigated. The data reduction for evaluating the fracture energy is based on compliance method and beam theory. Beam theory is used to analyze the effect of crack propagation direction. The geometry and lay-up sequence of specimens are considered various conditions such as skewness parameter, beam volume, and so on. The results show that the fiber bridging occurred due to the non-midplane crack propagation and causes the difference of fracture energy evaluated by both methods. For safer and more reliable composite structures, we obtain the optimal stacking sequence from initial fracture energy in each mode.

파괴 시 발생하는 측면함몰과 소성영역크기와의 관계 (Relationship between Side-Necking and Plastic Zone Size at Fracture)

  • 김도형;김동학;강기주
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.365-371
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    • 2004
  • Generally, fracture of a material is influenced by plastic zone size developed near the crack tip. Hence, according to the relative size of plastic zone in the material, the mechanics as a tool for analyzing the fracture process are classified into three kinds, that is, Linear Elastic Fracture Mechanics, Elastic Plastic Fracture Mechanics, Large Deformation Fracture Mechanics. Even though the plastic zone size is such an important parameter, the practical measurement techniques are very limited and the one for in-situ measurement is not virtually available. Therefore, elastic-plastic FEA has been performed to estimate the plastic zone size. In this study, it is noticed that side necking at the surface is a consequence of plastic deformation and lateral contraction and the relation between the plastic zone and side necking is investigated. FEA for modified boundary layer models with finite thickness, various mode mixities $0^{\circ}$, $30^{\circ}$, $60^{\circ}$, $90^{\circ}$ and strain hardening exponent n=3, 10 are performed. The results are presented and the implication regarding to application to experiment is discussed.

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해양 구조물용 강재 FCAW 용접부의 파괴인성 특성에 관한 연구 (A Study on the Fracture Toughness Characteristics of FCAW Weldment of Steel for Offshore Structures)

  • 강성원;김명현;김용빈;신용택;이해우
    • Journal of Welding and Joining
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    • 제22권6호
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    • pp.57-63
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    • 2004
  • Fracture toughness is an important parameter in designing offshore structures to ensure resistance to fracture at various temperatures. In this study, a series of experiments is carried out to obtain fracture toughness values (CTOD) of API 2W Gr.50B, welded using FCAW(Flux Cored Arc Weld). In particular, a comparison of absorbed impact energy and CTOD values are made with respect to two different welding groove shapes; double-V-groove and double-bevel-groove. Charpy impact tests are performed for specimens sampled near the root gap, and CTOD tests are carried out for three point bending specimens having the notch at weld zone. While Charpy impact test result is determined to be a good qualitative measure of fracture toughness, no quantitative correspondence between impact absorbed energy and CTOD values was found. Based on the experiment, it is observed that double-V-groove welds give lower transition temperature than those of double-bevel-groove.