• 제목/요약/키워드: Fractographic

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대형 링단조품의 결함원인 분석 및 대책 (Failure Analysis of Large Ring Forged Products)

  • 진상욱;이영선;김상식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.107-113
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    • 2009
  • In this study, the importance of failure analysis on large ring forged products was assessed and the process and methodology were introduced. Failure analysis case study of the large ring forged steel product with approximately 10 mm long internal crack found by non-destructive test (NDT) was presented. The micrographic and fractographic observations and the verifying tests were conducted on the cracked specimen to identify the possible metallurgical reason for the defects, and the metallurgical aspects of internal crack formation were discussed.

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Evaluation of the delamination strengths in differently processed practical Ag-stabilized REBCO CC tapes under transverse loading

  • Diaz, Mark A.;Shin, Hyung-Seop;Ha, Hongsoo;Oh, Sang-Soo
    • 한국초전도ㆍ저온공학회논문지
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    • 제21권4호
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    • pp.34-38
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    • 2019
  • Multilayered high-temperature superconductor coated conductor (CC) tapes are used in an extensive range of applications and are exposed to many stresses such as hoop stress, radial/transverse tensile stress under large Lorentz forces, and thermal stress while cooling if thermal expansion properties differ. Loads induced transversely at the tape surface inevitably create delamination phenomena in the multilayered CC tapes. Thus, delamination behaviors of CC tapes along the c-axis under transverse loading conditions, which can vary based on manufacturing process and constituent layers, must be characterized for applications. The anvil test method was used to mechanically investigate the delamination characteristics of various commercially available Ag-stabilized CC tapes at room temperature and 77 K, finding superior strength at the latter. The wide variations found depended on tape structure and fabrication technique. Fractographic morphologies of delaminated tapes supported the findings under transverse loading conditions.

Micro Blade용 Bond재료의 소결조건과 조성이 기계적 특성에 미치는 영향 (The effect of sintering condition and composition on the mechanical properties of bond materials for micro-blades)

  • 김송희;문종철
    • 산업기술연구
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    • 제27권B호
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    • pp.137-144
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    • 2007
  • Sintering condition and various chemical composition of bond materials for micro-blades were studied. The methods mixing of pure powders and using pre-alloyed powders for compaction and sintering were compared and optimized in terms of the evaluation of bending strength and fractographic study. The effect of the amount of graphite as a lubricant and diamond abrasive on the strength of sintered bond materials and fracture toughness was investigated. The strength decreased with increasing the amount of graphite and diamond abrasive.

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표면균열재의 피로균열 관통거동에 따른 어코스틱에미션 (Acoustic emission during fatigue crack penetration behavior of surface cracked plate)

  • 남기우;김선진;오세규;이건찬;오정환;이주석
    • 한국해양공학회지
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    • 제11권3호
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    • pp.29-38
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    • 1997
  • Crack penetration behavior by fatigue crack propagation and measurements of AE before-and-after crack penetration were examined using SS41 steel plate. Experimental crack shape of SU type was in good agreement with calculated shape rather than S type. Crack propagation behavior on the front surface appears not to change markedly after penetration. However, crack growth on the back surface appears to accelerate as reported by author. As a crack propagates, AE occurred heavily just before penetration. Then, it decreases and crack is penetrating. A transition from plane strain to plane stress was observed by fractographic study. At this time, separation of fracture surface was shown which affects AE occurrence.

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Stable and Unstable Crack Growth in Chromium Pre-alloyed Steel

  • Gerosa, Riccardo;Rivolta, Barbara;Tavasci, Adriano;Silva, Giuseppe;Bergmark, Anders
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.138-139
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    • 2006
  • Sintered steels are materials characterized by residual porosity, whose dimension and morphology strongly affect the fatigue crack growth behaviour of the material. Prismatic specimens were pressed at $7.0\;g/cm^3$ from Astaloy CrM powder and sintered varying the sintering temperature and the cooling rate. Optical observations allowed to evaluate the dimensions and the morphology of the porosity and the microstructural characteristics. Fatigue tests were performed to investigate the threshold zone and to calculate the Paris law. Moreover $K_{Ic}$ tests were performed to complete the investigation. Both on fatigue and $K_{Ic}$ samples a fractographic analysis was carried out to investigate the crack path and the fracture surface features. The results show that the Paris law crack growth exponent is around 6.0 for $1120^{\circ}C$ sintered and around 4.7 for $1250^{\circ}C$ sintered materials. The same dependence to process parameters is not found for $K_{Ith}$.

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SF 590A 대형 단조품의 충격특성에 관한 연구 (Impact Behavior of Large SF590A Forged Product)

  • 진상욱;김상식;이영선;이승욱;김남수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.61-66
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    • 2008
  • Impact behavior of large SF590A (Fe-0.65C-1.5Mn-0.035P-0.035S-0.3Cr-0.15Mo-0.4Ni-0.3Cu) forged propeller shaft was studied in this study. Charpy impact specimens were prepared from the forged product with different heat number. The impact value of each specimen with different heat number tends to vary greatly depending on the prior austenite grain size and, less significantly, on the amount of sulfur. The dominant metallurgical factors affecting impact behavior of SF590A forged product are discussed based on fractographic and metallographic observations.

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질화규소세라믹스의 접촉피로 특성 (Characteristic of Rolling Contact Fatigue in Silicon Nitride Ceramics)

  • 유성근
    • 한국재료학회지
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    • 제7권3호
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    • pp.224-228
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    • 1997
  • 2종류의 질화규소에 대하여 Ring형시험편을 이용하여 접촉피로시험을 하였다. 질화규소는 금속재료에서와 같은 형태의 피로현상을 나타냈고, 파면해석 및 관찰결과 접촉피로에 있어서 균열의 발생은 고탄소크롬강의 경우와 같이 표면하의 반복전단응력에 의한 것으로 밝혀졌다. 그리고 시험펴 파단면에서 표면하의 Heltz전단응력의 변동이 최대로 되는 깊이의 위치에 다수의 균열이 관찰되었다.

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구멍 파단면 상태와 구멍확장률 간의 비선형 상관관계 분석 (Non-linear Correlation Between Hole Edge Condition and Hole Expansion Ratio)

  • 정병석;조우진;박시욱;정진욱;나현택;한흥남
    • 소성∙가공
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    • 제30권2호
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    • pp.74-82
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    • 2021
  • Stretch-flangeability, which is the ability of sheet steels to be deformed into complex shapes, is a critical formability property in automobile body parts. In this study, the center-hole for hole expansion test, which is normally used to evaluate the stretch-flangeability of sheet steels, was prepared by both punching and electrical discharge machining (EDM) methods. Hole expansion ratio (HER) of punched hole was far lower than the HER of EDM drilled hole because of damage/crack in hole-edge due to punching process. The effect of hole-edge condition on HER was quantified by mechanical, fractographic and geometric factors. Based on these factors, the empirical equation used to determine HER for various sheet steels was derived using non-linear regression.

용탕단조한 AC4A $Al/Al_2O_3+SiC_p$ 하이브리드 금속복합재료의 미세조직과 기계적 성질 (Microstructure of Squeeze Cast AC4A $Al/Al_2O_3+SiC_p$ Hybrid Metal Matrix Composite)

  • 김민수;조경목;박익민
    • 한국주조공학회지
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    • 제14권3호
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    • pp.258-266
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    • 1994
  • AC4A $Al/Al_2O_3+SiC_p$ hybrid composites were fabricated by the squeeze infiltration technique. Effect of applied pressure, volume fraction of reinforcement($Al_2O_3$ and SiC) and SiC particle size($4.5{\mu}m$, $6.5{\mu}m$ and $9.3{\mu}m$) on the solidification microstructure of the hybrid composites were examined. Mechanical properties were estimated preliminarly by fractographic observation, hardness measurement and wear test. Results show that the microstructure of the hybrid composites were quite satisfactory, namely revealing relatively uniform distribution of reinforcements and refined matrix. Some aggregation of SiC particle caused by particle pushing was observed especially in the hybrid composites containg in fine particle($4.5{\mu}m$). Refined matrix was attributed to applied pressure and increased nucleation sites with addition of reinforcements. Fractured facet also revealed finer for the hybrid composites possibly due to refined matrix. Hardness and wear resistance increased with volume fraction of reinforcements. For hybrid composites with $9.3{\mu}m$ SiC, hardness was somewhat lower and wear resistance higher than other composites.

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The necessary number of profile lines for the analysis of concrete fracture surfaces

  • Konkol, Janusz;Prokopski, Grzegorz
    • Structural Engineering and Mechanics
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    • 제25권5호
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    • pp.565-576
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    • 2007
  • The article describes a technique for the measurement of the level of complexity of fracture surfaces by the method of vertical sections, and a performed statistical analysis of the effect of profile lines on the fractographic and fractal parameters of fractures, i.e. the profile line development factor, $R_L$, and the fracture surface development factor, $R_S$, (as defined by the cycloid method), as well as the fractal dimension, $D_C$, (as determined by the chord method), and the fractal dimension, $D_{BC}$, (as determined by the box method). The above-mentioned parameters were determined for fracture surfaces of basalt and gravel concretes, respectively, which had previously been subjected to fracture toughness tests. The concretes were made from mixtures of a water/cement ratio ranging from 0.41 to 0.61 and with a variable fraction of coarse aggregate to fine aggregate, $C_{agg.}/F_{agg.}$, in the range from 1.5 to 3.5. Basalt and gravel aggregate of a fraction to maximum 16 mm were used to the tests. Based on the performed analysis it has been established that the necessary number of concrete fracture profile lines, which assures the reliability of obtained testing results, should amount to 12.