• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.929-932
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• 1995

In the work, a new computerized incremental forming method having high flexibility has been developed. In the mothod, the ordinary tools are replaced by various small tools, and only the small local region of a sheet blank is incrementally by movement of these tools. Since a small tool moves over the arbitrary surface ofthe dies using a NC machine, it is possible to produce three-dimensional and non-symmetric parts directly from CAD data. Arbitrarily shaped dies are made by LOM(Laminated Object Manufacturing), which is one of the Rapid Prototyping Methods. A forming machine is designed and developed by introducing a computer to control the movement of the tools.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 박판성형기술의 진보
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• pp.163-172
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• 1994

The Aerospace and automobile industries have need to avoid sheet-metal forming problem such as incorrect springback after forming and trimming process, excessive thinning/tearing, wrinking/perkering. It is common practice to use costly trial-and-error experimental methods to develop tooling and manufacturing process parameters. Experimentation should be complemented with computer simulation to reduce cost and leadtime in manufacturing and to influence the design of components. In this study, firstly we solved the springback problem after drawing and trimming process of KFP(F100-229) engine airsealing bearing support part(53H00) forming and studied on the effect of several process parameters on the gap between the formed blank and punch shape using the implicit F.E.M code(ABAQUS). Secondly by the three dimensional dynamic analysis using the explicit. F. E. M code (LS-DYNA3D), we studied on the effect of several process parameters which can be used for avoid tearing and wrinking during the drawing process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 춘계학술대회 논문집
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• pp.47-52
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• 2004

Springback comes from the release of residual stress after forming. The control of phenomenon is especially important in the sheet metal forming since there are no other practical methods available to correct the dimensional inaccuracy from springback. Therefore the accurate predication before the die machining has been a long goal in the Held of sheet metal forming. The aim of the present study is to enhance the prediction capability of finite element(FE) analysis for the springback phenomenon. For this purpose FE analysis for V-bending has been carried out with the commercial programs, LS-DYNA. The FE analysis results have been validated through the comparison of experimental. The experimental results measured directly by the strain gauge have given the confidence to FEA.

• Journal of Advanced Marine Engineering and Technology
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• 제34권7호
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• pp.943-950
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• 2010

An efficient meshfree method based on a stabilized conforming nodal integration method is developed for elastoplastic contact analysis of metal forming processes. In this approach, strain smoothing stabilization is introduced to eliminate spatial instability in Galerkin meshfree methods when the weak form is integrated by a nodal integration. The gradient matrix associated with strain smoothing satisfies the integration constraint for linear exactness in the Galerkin approximation. Strain smoothing formulation and numerical procedures for path-dependent problems are introduced. Applications of metal forming analysis are presented, from which the computational efficiency has been improved significantly without loss of accuracy.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2000년도 춘계학술대회논문집
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• pp.56-62
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• 2000

Semi-solid forming process has some advantages such as successful manufacturing of high quality components with less inner defects suitable for less machining high productivity and energy-saving effect. the thixotropic behavior(solid-like in the unperturbed state and liquid-like during shearing) has been the basis for the semi-solid forming process. The main focus of this article is the investigation of the effect of T6 heat treatment and alloying elements on the mechanical properties in the semi-solid formed products using thixotropic hypoeutectic (A357 and ALTHIX 86S) and hypereutectic(A390) materials. The new methods to produce semi-solid formed components with high quality are also proposed and discussed in terms of a die design and the development of a lubricant.

• 한국기계가공학회지
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• 제12권1호
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• pp.90-96
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• 2013

During the cold forming, due to high working pressure acting on the die surface, failure mechanics must be considered before die design. One of the main reasons of die failure in industrial application of metal forming technologies is wear. Die wear affects the tolerances of formed parts, metal flow and costs of process etc. The only way to control these failures is to develop methods which allow prediction of die wear and which are suited to be used in the design state in order to optimize the process. In this paper, the wear experiments to obtain the wear coefficients and the upsetting processes was accomplished to observe the wear phenomenon during the cold forming process. The analysis of upsetting processes was accomplished by the rigid-plastic finite element method. The result from the deformation analysis was used to analyse the die wear during the processes and the predicted die wear profiles were compared with the measured die wear profiles.

• Design & Manufacturing
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• 제10권2호
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• pp.12-17
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• 2016

Recently, lightweight material is attracting attention as a solution to the problem of fuel efficiency and increasing the need for development. CFRP has been attracting attention as lightweight materials for automobile because it has a high specific stiffness and specific strength compared to steel material. CFRP have a wide range of mechanical properties depending on the laminate condition. In this paper, study on the forming analysis of double-dome model was performed considering CFRP prepreg laminate condition and coefficient of friction. After forming analysis, the result has compared with wrinkling area and vertical strain of fiber to the laminated condition. And then compared with inflow of blank to the laminate condition. Through this paper, we propose the forming analysis methods of CFRP material.

• 소성∙가공
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• 제13권6호
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• pp.490-496
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• 2004

Springback comes from the release of external loads after forming. The control of phenomenon is especially important in the sheet metal forming since there are no other practical methods available to correct the dimensional inaccuracy from springback. Therefore the accurate prediction before the die machining has been a long goal in the field of sheet metal forming. The am of the present study is to enhance the prediction capability of finite element (FE) analysis for the springback phenomenon. For this purpose FE analysis for V-bending has been carried out with the commercial programs, LS-DYNA. The FE analysis results have been validated through the comparison of experimental. The experimental results measured directly by the strain gauge have given the confidence to FEA.

• 대한기계학회논문집A
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• 제37권4호
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• pp.483-490
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• 2013

알루미늄 소재의 냉간 판재성형에서는 낮은 성형성과 성형 후 과도한 스프링백에 의한 치수정밀도가 저감되는 문제가 있다. 이에 본 연구에서는 기존 제조공법의 문제점을 개선하기 위해 새로운 제조공법인 Hot forming quenching(HFQ)을 제시하고자 한다. HFQ 은 용체화처리 온도로 가열된 알루미늄 판재를 열간성형하고, 다이 내에 설치된 냉각채널에 의해 ��칭하여 열간성형과 열처리를 동시에 함으로써 성형성 향상, 스프링백 저감 효과를 얻을 수 있다. 기존의 냉간성형 대비 HFQ 의 성형성 향상효과를 에릭슨 시험을 통해 평가하였다. 스프링백 특성을 파악하기 위해 V-beding 시험에 HFQ 를 적용하여 굽힘 성형된 제품의 치수정밀도를 기존의 냉간성형과 비교하였다. 또한 강도 및 경도를 측정하여 기존 냉간 성형에 의한 값들과 비교함으로써 알루미늄 제품 성형에 HFQ 을 적용하기 위한 타당성을 평가하였다.

• 한국전자파학회논문지
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• 제29권6호
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• pp.449-456
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• 2018

본 논문에서는 마이크로파 무선전력전송에 적용될 수 있는 여러 다중 빔 형성 방법을 제안한다. 기존의 다중 빔 형성방법은 능동소자패턴(active element pattern: AEP)을 고려하지 않기 때문에 실제 시스템에 적용 시 의도한 빔 형성과 오차가 발생하게 된다. 이를 해결하기 위해 능동소자패턴의 평균을 고려하는 방법과, 변형된 푸리에 급수 방법을 통해 모든 능동소자패턴을 고려하는 방법이 제안되었다. 또한, 부엽과 null 제어를 위하여 Dolph-Tschebyscheff 방법에 중첩의 원리를 적용하여 다중 빔을 형성하는 방식을 제안하였다. 제안된 방식을 사용하여 다중 빔 형성 시 의도된 빔 형성과의 오차가 감소하는 것을 확인하였으며, 다중 빔 형성을 하며 부엽 제어를 동시에 할 수 있는 것을 확인하였다.