• Title/Summary/Keyword: Forming limits

Search Result 96, Processing Time 0.027 seconds

A Study on Plastic Deformation Characteristics and Formability for Pure Titanium Sheet (순 티타늄 판재의 변형 특성 및 성형성 평가)

  • In, J.H.;Jeong, K.C.;Lee, H.S.;Kim, J.H.;Kim, J.J.;Kim, Young Su
    • Transactions of Materials Processing
    • /
    • v.27 no.5
    • /
    • pp.301-313
    • /
    • 2018
  • In this paper, tensile test was performed on pure titanium sheet (CP Ti sheet) with HCP structure in each direction to evaluate mechanical and surface properties and analyze microstructural changes during plastic deformation. We also evaluated forming limits of Ti direction in dome-type punch stretching test using a non-contact three-dimensional optical measurement system. As a result, it was revealed the pure titanium sheet has strong anisotropic property in yield stress, stress-strain curve and anisotropy coefficient according to direction. It was revealed that twinning occurred when the pure titanium sheet was plastic deformed, and tendency depends differently on direction and deformation mode. Moreover, this seems to affect the physical properties and deformation of the material. In addition, it was revealed the pure titanium sheet had different surface roughness changes in 0 degree direction and 90 degree direction due to large difference of anisotropy, and this affects the forming limit. It was revealed the forming limit of each direction obtained through the punch stretching test gave higher value in 90 degree direction compared with forming limit in 0 degree direction.

Practical Method for FLD of Mg Alloy Sheet using FEM (유한요소해석을 이용한 마그네슘 합금 판재 성형한계도의 실용적 작성 방법)

  • Kim, K.T.;Lee, H.W.;Kim, S.H.;Song, J.H.;Lee, G.A.;Choi, S.;Lee, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2008.10a
    • /
    • pp.183-185
    • /
    • 2008
  • Forming Limit Diagram(FLD) is a representative tool for evaluating formability of sheet metals. This paper presents a methodology to determine the FLD using Finite Element Method. For predicting the forming limits numerically. Previous methods such as using the thickness strain or the ductile fracture criterion are limited at plane strain domain. These results suggest that behavior of the void growth in sheet metals is different from real one. In contrast to previous methods, a more exact model which takes void growth into account is used. This result agrees with the experimental result qualitatively.

  • PDF

Prediction of Anisotropy and Formability of Lithium-ion Battery Pouch Sheet using Non-quadratic Yield Function (비이차 비등방 항복함수를 이용한 리튬-이온 배터리 파우치의 이방성 및 성형성 예측)

  • J. S. Kim;C. M. Moon;H.R. Lee;M. G. Lee
    • Transactions of Materials Processing
    • /
    • v.32 no.3
    • /
    • pp.136-144
    • /
    • 2023
  • This study analyzed the mechanical behavior of lithium-ion battery pouch material and predicted its formability. A homogenization method was used to evaluate the physical properties of the pouch, and a new hardening model was developed. The yield function for the plastic model was optimized, and the anisotropic property was determined. Also, the forming limits were measured and predicted using the M-K forming limit diagram. Finally, a square cup drawing experiment confirmed the accuracy of the measured mechanical properties and the formability calculation.

Application of adaptive neuro-fuzzy system in prediction of nanoscale and grain size effects on formability

  • Nan Yang;Meldi Suhatril;Khidhair Jasim Mohammed;H. Elhosiny Ali
    • Advances in nano research
    • /
    • v.14 no.2
    • /
    • pp.155-164
    • /
    • 2023
  • Grain size in sheet metals in one of the main parameters in determining formability. Grain size control in industry requires delicate process control and equipment. In the present study, effects of grain size on the formability of steel sheets is investigated. Experimental investigation of effect of grain size is a cumbersome method which due to existence of many other effective parameters are not conclusive in some cases. On the other hand, since the average grain size of a crystalline material is a statistical parameter, using traditional methods are not sufficient for find the optimum grain size to maximize formability. Therefore, design of experiment (DoE) and artificial intelligence (AI) methods are coupled together in this study to find the optimum conditions for formability in terms of grain size and to predict forming limits of sheet metals under bi-stretch loading conditions. In this regard, a set of experiment is conducted to provide initial data for training and testing DoE and AI. Afterwards, the using response surface method (RSM) optimum grain size is calculated. Moreover, trained neural network is used to predict formability in the calculated optimum condition and the results compared to the experimental results. The findings of the present study show that DoE and AI could be a great aid in the design, determination and prediction of optimum grain size for maximizing sheet formability.

A Study on Infiltration Limits in Forming Process of Metal Matrix Composites by Squeeze Casting (용탕단조법에 의한 금속복합재료의 성형공정에 있어서 함침한계성에 관한 연구)

  • Kang, C.C.;Ku, G.S.
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.7 s.94
    • /
    • pp.1751-1760
    • /
    • 1993
  • The squeeze casting process is considered as an attractive way to form the primary product of near net shape metal matrix composites for wide use in automobile industry. To understand for infiltration limit in squeeze casting processes, the SAFFIL short fiber preform of volume fraction $10%{\sim}23%$ were fabricated by vaccum pumping and speed control press, and the optimal condition for fiber preform fabrication had been experimentally obtained. The composite materials were fabricated by forced infiltration of molten metals such as Al6061, Al7075, pure Al, AC8A, and Al2024. The infiltration distance and deformation of fiber preform are observed, and tensile strength were measured from at the room temperature.

Gear Train Development for CNC Wire Bending Machine (CNC 와이어 벤딩기 구동장치 개발)

  • Cho, Hyun-Deog;Choi, Sung-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.7 no.4
    • /
    • pp.50-55
    • /
    • 2008
  • CNC wire bending machines are used in industries to make a type variety of wire products such as long links. The machines have a long arm device to rotate in order to remove forming errors by flexibility of wire. Generally, the machines which constructed servo motors in the arm have the rotating range of the arm under 360 degree because the servo motors connect with fixed control devices on frame by many cables. The rotating angle under 360 degree limits working speed and forming geometry. Therefore this study developed a gear train to drive a parts in arm and to be independent on arm rotation movement. The developed gear train can transfer four movements to four components in arm and is consists parallel of four pairs of satellite gear trains. This study constructed the CNC wire bending machine with the developed gear train and verified that the gear train could drive internal components independently on arm rotation.

  • PDF

Development of Analysis Method for Forming of Sandwich Sheet with Pyramid Core (피라미드 코어를 가진 샌드위치 판재의 성형해석기술 개발)

  • Lim, S.J.;Kim, J.H.;Seong, Dae-Yong;Yang, Dong-Yeol;Chung, W.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2007.05a
    • /
    • pp.266-267
    • /
    • 2007
  • Sandwich sheet with inner structure is expected to find many applications because of high stiffness to mass ratio. In order to simulate forming of sandwich sheet with pyramid core, an effective simulation method is required. Compared to the expensive model using solid elements, cost effective model using simplified elements such as shells and beams is developed. By comparing two models in terms of the cost and accuracy for unit cell deformation, a developed model shows some advantages over the model using solid elements. Evolution of two kind of forming limits, face buckling and core buckling are successfully expressed by developed model. Developed model is also applied in the simulation of square cup drawing and L-type bending. The corresponding experiments are carried out. Deformation shape and wrinkling behavior are compared and discussed. It is found that simulation results using a developed model are in good agreement with experiments.

  • PDF

Plasticity of clay bodies containing bottom ashes from power plant (석탄 바닥재를 함유한 점토 소지의 가소성에 관한 연구)

  • Jeon, Hye-Jin;Kim, Yoo-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.17 no.5
    • /
    • pp.223-230
    • /
    • 2007
  • Plasticity of clay bodies containing bottom ashes(BA) and small portion of other wastes was investigated. Plasticity indices of clay bodies using Atterberg limits were measured. It was confirmed that the plasticity indices could be applicable in actual forming process by extrusion. The forming possible compositions were found by changing the contents of water, bottom ash, stone dust, and sewage sludge. The relationship between the plasticity and physical properties of the aggregate green body was also investigated. The compositions for extrusion forming can be expected by measured the plasticity indices and these results were confirmed by real extrusion process. There is also strong relationship between the plasticity indices and the property of aggregate green body.

Organizational-Economic Mechanism of Providing Sustainability of the Region's Development Based on the Impact of the Potential-Forming Space in the Conditions of the Creative Economy Formation

  • Khanin, Semen;Derhaliuk, Marta;Arefieva, Olena;Murashko, Mykola;Nusinova, Olena
    • International Journal of Computer Science & Network Security
    • /
    • v.22 no.2
    • /
    • pp.348-356
    • /
    • 2022
  • The article is devoted to substantiation of theoretical and methodical bases of formation of the organizational-economic mechanism of maintenance of stability of development of region on the bases of influence of potential-forming space in the conditions of formation of creative economy. It was found that the organizational-economic mechanism due to its multifaceted nature does not have a single generally accepted definition, and its acceptable scale and complexity is reflected in the structure, which is very dependent on the scope and conditions of its application, can be very different and contain different elements. In view of this, in order to highlight the characteristics that are inherent in the organizational-economic mechanism of sustainable development of the region on the basis of potential-forming space in the formation of creative economy, the article examines the properties and characteristics of direct organizational and economic mechanism. The necessity of basing the process of formation of any organizational-economic mechanism, including the organizational-economic mechanism of ensuring the sustainability of the region on the basis of the potential-forming space in the conditions of creative economy on the system of principles. In this context, the author's vision is proposed and a set of principles for the formation of organizational-economic mechanism for sustainable development of the region on the basis of the potential of the potential-forming space in the creative economy, as well as revealed the essence of each. According to the structural aspect, the organizational-economic mechanism of ensuring the sustainability of the region's development on the basis of the potential-forming space is proposed to be presented as a set of seven stages, which are implemented in a certain sequence. Within the limits of this research the sequence of realization of the stages making process of formation of the organizational-economic mechanism of maintenance of stability of development of region on the basis of influence of potential-forming space in the conditions of formation of creative economy is defined and their maintenance and essence is presented.

Experimental Study for Enhancement of Material Strength In Cold Cross Wedge Rolling Process (냉간 전조압연 공정에서의 성형조건에 따른 재료의 물성변화분석)

  • Yoon D. J.;Kim I. H.;Choi S. O.;Lim S. J.;Lee H. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.10a
    • /
    • pp.319-324
    • /
    • 2004
  • Cross wedge rolling process is utilized to manufacture multi-stepped axis symmetrical parts. This process is generally performed under high temperature conditions in order to induce serious deformation. But cold cross wedge rolling process has been rarely studied due to the limits of deformation. Recently, the cold cross wedge rolling process has been utilized to enhance the material strength in specified parts of manufactured products. In this paper, experimental researches were carried out with various forming conditions of cold cross wedge rolling process in order to suggest the design guidance to make preform for cold cross wedge rolling. The tensile strength and the surface hardness of specified region were compared to that of initial material with the variation of the area reduction and the rotational speed of rolling die. With respect to the area reduction, the maximum tensile strength was linearly increased and the surface hardness was rapidly increased within lower percent of area reduction. The surface hardness was saturated over the rotational die speed of 0.8 RPM.

  • PDF