• Title/Summary/Keyword: Forming Parameters

Search Result 703, Processing Time 0.035 seconds

Design of Cross Wedge Rolling Die for a Non-heat-treated Cold Steel using CAD and CAE (CAD/CAE를 이용한 냉간 비조질강용 회전전조 금형설계)

  • Lee H. W.;Yoon D. J.;Lee G. A.;Choi S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.05a
    • /
    • pp.400-403
    • /
    • 2004
  • A non-heat기leafed steel does not need quenching and tempering processes that are called a heat treatment differently from conventional steel. Since the tensile strength of this steel is higher than 900MPa, a conventional forming process should be changed to incremental forming process such as a cross wedge rolling that requires lower load capacity than conventional ones. In this paper, the cold cross wedge rolling (CWR) die has been designed using CAD/CAE In order to produce near-net-shaped component of ball stud of non-heat-treated cold steel. Finite element analyses were applied in order to investigate process parameters of CWR. Results provide that the stretching angle and the forming angie at knifing zone in CWR process is important parameter to be the stable process under the low friction coefficient condition.

  • PDF

STUDY ON THE NUMERICAL SIMULATION OF NET-SHAPE FORMING PROCESSES FOR BEVEL GEAR

  • Guoxue Chen;Changzheng Cao;Xiaolong Liu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2003.10b
    • /
    • pp.147-151
    • /
    • 2003
  • In the study, the modeling strategies in connection with the quantitative prediction and improvement of product accuracy and quality are proposed. The analysis models are composed of process chain, geometry of die, interface conditions between die and workpiece, material parameters, forming velocity of machine, and so on. A 3D simulation platform, around the software MSC. Superforge, is built up for the applications in net-shape forming parts. Some results for bevel gear are shown to demonstrate the efficiency of the modeling system.

  • PDF

Study of Forming Analyzing Auto-body panel by Using One-step Finite Element Method (One-Step 유한요소법을 이용한 차체판넬 성형해석에 관한 연구)

  • Jung, D.W.;Lee, C.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2006.05a
    • /
    • pp.261-264
    • /
    • 2006
  • Many process parameters have an effect on the auto-body panel forming process. A well-designed blank shape causes the material to flow smoothly, reduces the punch and yields a product with uniform thickness distribution. Therefore, the determination of an initial blank shape plays the important role of saving time and cost in the auto-body panel forming process. For these reasons, some approaches to estimate the initial blank shape have been implemented in this paper, the one-step approach by using a finite element inverse method will be introduced to predict the initial blank shape the developed program is applied to auto-body panel forming.

  • PDF

A Study on Formability of Aluminum Sheet in Incremental Forming (점진성형에서 알루미늄 판재의 성형성에 대한 연구)

  • Park, Jong-Jin;Kim, Yung-Ho
    • Proceedings of the KSME Conference
    • /
    • 2003.04a
    • /
    • pp.1142-1147
    • /
    • 2003
  • The formability of sheet metal appears better in incremental forming than in conventional forming. in this study, the effect of process parameters - tool type, tool size, feed rate, friction at the interface between tool and sheet, plane-anisotropy of sheet - on the formability was investigated by experiments and FEM analyses. it was found that the formability is improved when a ball tool of a particular size is used with a small feed rate and a little friction. Due to the plane anisotropy, the formability differs according to the direction of the tool movement. in this paper, details of the experimental procedures and the results obtained from the study are discussed.

  • PDF

Effects of Blank Design factors on Stretch Flange Forming of the Tailored Blank Using Taguchi Method (다구찌법을 이용한 테일러드 블랭크의 신장플랜지 성형에 미치는 설계 인자의 영향 분석)

  • 백승엽;권재욱;이경돈
    • Transactions of Materials Processing
    • /
    • v.9 no.4
    • /
    • pp.339-347
    • /
    • 2000
  • For the successful forming of tailored blank, it is important to control the deformation of the stretch flange mode, which is strong1y dependent upon the location of weld line and blank shape. In order to investigate the effects of tailored blank design factors on the stretch flange forming, we made the model die which can simulate stretch flange mode. Taguchi method was employed to analyze the sensitivity of blank design factors for the forming of tailored blank. From the results of experiment S/N ratios were calculated and using Variance Analysis, significance of parameters and optimal condition of each factors were extracted. Based on these analyses, the weld line height and the strength ratio and the arc center height were selected as effective parameter. The analysed result was practically applied for Side outer panel stamping process.

  • PDF

Variation of Tow Geometry for Polymer Foam-Composite Sandwich Structures during Forming (플리머 포움-복합재료 샌드위치 구조의 성형 중 토우 구조의 변화)

  • Woo Jong Won;Kim Yong Soo;Chang Seung Hwan
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2004.04a
    • /
    • pp.198-201
    • /
    • 2004
  • This paper aims to investigate the micro-mechanical behaviour of tow geometry with forming pressures and densities of foams during the curing process of plain weave carbon fibre fabric prepregs onto polymer foams. In order to find out and compare deformation patterns between different forming conditions, tow parameters such as amplitude and crimp angle etc. are investigated. From the observation results, geometric difference in the tow architecture with respect to forming conditions and foam characteristics were found. To observe the micro-deformation of the fabric structure, appropriate specimens from carbon fibre-foam sandwich structures are sectioned and observed under the microscope.

  • PDF

Robust Design of Springback in Sheet Metal Forming (박판 성형 공정에서 스프링백의 강건 설계)

  • Kim, Kyung-Mo;Yin, Jeong-Je
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.12 no.2
    • /
    • pp.41-48
    • /
    • 2013
  • Springback is a very typical dimensional discrepancy phenomenon, which occurs usually on the final stamping parts after the tool loading is removed. Variation of springback leads to amplified variations and problems during assembly of the stamped components, in turn, resulting in quality issues. The variations in the properties of the incoming material and process parameters are the main causes of springback variation. In this research, a robust design methodology which combines orthogonal array based experimental design and design space reduction skim to reduce the springback variation for advanced high strength steel parts in sheet metal forming is suggested. The concept of design space reduction is adapted in the experimental design setup to improve the quality of the obtained solution. The effectiveness of the proposed procedures is illustrated through a robust design of springback in metal forming process of a cross member of auto body.

Chemical Properties of Star Forming Galaxies in the Cluster Environment

  • Chung, Jiwon;Rey, Soo-Chang;Kim, Suk;Sung, Eon-Chang
    • The Bulletin of The Korean Astronomical Society
    • /
    • v.37 no.2
    • /
    • pp.88.1-88.1
    • /
    • 2012
  • We utilize Sloan Digital Sky Survey DR7 spectroscopic data of ~340 star forming galaxies in the Virgo cluster to investigate their chemical properties depending on the environments. The chemical evolution of galaxies is linked to their star formation histories (SFHs), as well as to the gas interchange in different environments. In this sense, galaxy metallicity could be an observable parameter providing information on the impact of the environment on the galaxy SFH and/or the galaxy gas content. Thus, we derived gaseous metallicity (e.g., oxygen abundance) of star forming galaxies located in different regions of the Virgo cluster using well-known empirical calibrations. We also estimated their star formation rate (SFR) using H alpha luminosity. Inorder to investigate the chemical properties of these galaxies, we examined relations between various parameters: metallicity vs. luminosity, SFR vs. luminosity, and metallicity vs. cluster-centric radius. From our results, we discuss environmental effects of cluster to the chemical properties of star forming galaxies.

  • PDF

Yield function of the orthotropic material considering the crystallographic texture

  • Erisov, Yaroslav A.;Grechnikov, Fedor V.;Surudin, Sergei V.
    • Structural Engineering and Mechanics
    • /
    • v.58 no.4
    • /
    • pp.677-687
    • /
    • 2016
  • On the basis of the energy approach it is reported a development of the yield function and the constitutive equations for the orthotropic material with consideration of the crystal lattice constants and parameters of the crystallographic texture for the general stress state. For practical use in sheet metal forming analysis it is considered different loading scenarios: plane stress and plane strain states. Using the proposed yield function, the influence of single ideal components on the shape of yield surface was analyzed. The six texture components investigated here were cube, Goss, copper, brass, S and rotated cube, as these components are typically observed in rolled sheets from FCC alloys.

The Improvement of Bearing-Race Forming Process Using UBET Analysis (베어링레이스의 온간성형에서 UBET 해석에 의한 공정개선 및 유동구속조건의 향상)

  • Kim, Young-Ho;Bae, Won-Byong;Park, Jae-Woo
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.14 no.8
    • /
    • pp.92-100
    • /
    • 1997
  • An upper-bound elemental technique (UBET) analysis is carried out to improve the material flow and to reduce the load of bearing-race forming process. The UBET analysis, which adapts the advantages of stream function and finite element method, is useful for predicting the profile of complex geometric bound- ary. From the UBET analysis, the forming load, the velocity distribution and the stream line of the deformed billet are determined by minimizing the total power consumption with respect to chosen parameters. The results of present UBET analysis are better than those of previous UBET analysis. Experiments have been carried out with model material plasticine billets at room temperature. The theoretical predictions for forming load and flow pattern(stream line) are in good agreement with the experimental results.

  • PDF