• Title/Summary/Keyword: Forming Length

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Machinability of ceramic and WC-Co green compacts (세라믹 및 초경합금 성형체의 피절삭성)

  • Lee, Jae-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1520-1530
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    • 1997
  • Machining pressed compacts of ceramic and WC-Co materials can be the most cost effective way of forming the bodies prior to sintering when the required number of pieces is small. In this study, in order to clarify the machinability for turning, the $Si_3N_4$ and the WC-Co green compacts unsintered were machined under different cutting conditions with various tools. Absorbing chips by vacuum hose decreases tool wear. The tool wear becomes larger in the order of the ceramic, CBN and cemented carbide tools in machining the $Si_3N_4$ green compacts. In machining the WC-Co green compacts, the tool wear becomes larger in the order of the ceramic, cemented carbide and CBN tools. The land of cutting edge does not affect tool wear. When machining with cemented carbide tool, the tool wear i equal cutting length is nearly identical in spite of the increase of cutting spee, and the roughness of machined surface was the best in the cutting speed of 90 m/min. The tool wear decreases with the increase of rake angle and relief angle and with the decrease of nose radius. The machined surfaces become worse with the increase of feed rate and depth of cut, and with the decrease of rake angle and relief angle. The tool wear is not affected by the feed and depth of cut.

An Implementation of Fuzzy Automatic Gauge Control for the Plate Steel Rolling Process (후판 압연공정에서 퍼지 두께제어 구현)

  • Hur, Yone-Gi;Choi, Young-Kiu
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.6
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    • pp.634-640
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    • 2009
  • The plate manufacturing processes are composed of the reheating furnace, finishing mill, cooling process and hot leveling. The finishing rolling mill (FM) as a reversing mill has produced the plate steel through multiple pass rolling. The automatic gauge control (AGC) is employed to maintain the thickness tolerance. The high grade products are forming greater parts of the manufacturing and customers are requiring strict thickness margin. For this reason, the advanced AGC method is required instead of the conventional AGC based on the PI control. To overcome the slow response performance of the conventional AGC and the thickness measurement delay, a fuzzy AGC based on the thickness deviation and its trend is proposed in this paper. An embedded controller with the fuzzy AGC has been developed and implemented at the plate mill in POSCO. The fuzzy AGC has dynamically controlled the roll gap in real time with the programmable logic controller (PLC). On line tests have been performed for the general and TMCP products. As the results, the thickness deviation range (maximum - minimum of the inner plate) is averagely from 0.3 to 0.1 mm over the full length. The fuzzy AGC has improved thickness deviation and completely satisfied customer needs.

Occurrence of Strawberry Scab Caused by Cladosporium herbarum in Korea

  • Kwon, Jin-Hyeuk;Kang, Soo-Woong;Kim, Jeong-Soo;Park, Chang-Seuk
    • Mycobiology
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    • v.29 no.2
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    • pp.110-112
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    • 2001
  • A black scab was observed on strawberry(Fragaria ananassa) in plastic film houses around Jinju area during the winter of 2000. The disease started from leaves then moved to calyx and runner. At the beginning, the infected area started with small dark brown spots then gradually expanded. The pathogenic fungus was purely isolated from the diseased leaves, calyx and runner. The fungus was inoculated to test Koch's postulates and proved to be the causal agent of the disease. The isolated fungus grew readily on potato dextrose agar, forming dark green to dark gray colonies. The optimum temperature for mycelial growth was about $25^{\circ}C$. The diameter of growing hyphae was $3.8{\sim}5.6{\mu}m$. Conidia were ellipsoidal, ovoid or subspherical, mostly one-celled but occasionally septate. The size of conidia were $4.1{\sim}11.7{\times}3.8{\sim}5.3$ 1-cell, $9.3{\sim}18.8{\times}4.0{\sim}7.4{\mu}m$ 2-cell and formed in long branched chains on the erected conidiophores which were dark brown and variable in length between $28.8{\sim}236.2{\times}3.0{\sim}6.2{\mu}m$ in size. The fungus was identified as Cladosporium herbarum on the basis of its morphological characteristics. The black scab disease of strawberry caused by C. herbarum has not been reported in Korea previously.

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A Development of Intersecting Tensegrity System and Analysis of Structural Features for Forming Space (관입형 텐서그리티 구조시스템의 개발 및 공간구축을 위한 구조특성 분석)

  • Lee, Juna;Miyasato, Naoya;Saitoh, Masao
    • Journal of Korean Association for Spatial Structures
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    • v.14 no.4
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    • pp.55-64
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    • 2014
  • In this study, Intersecting Tensegrity System that is integrated solid compression members with tension members was presented. This system is set up by connecting upper and lower compression members of pyramid shape with exterior tension members. In this system, the solid compression members are intersected each other and connected by a tension member in the center. This system is a variation of Tensegrity system, has a improved feature that the system is able to induce prestresses in all of tension members easily by adjusting the distance of a tension member in the center. The proposed system was studied by modeling, and the structural behavior of the system was investigated by mechanical analysis of the model. Furthermore, the features of the structural behavior variations was investigated when the composition elements(total height, size of surface, intersection length, etc.) are changed variously. It was also showed that the system is able to be used as a temporary space structure system with a membrane roof of inverse conical shape.

Scab of Tea (Thea sinensis) Caused by Cladosporium herbarum in Korea

  • Kwon, Jin-Hyeuk;Kang, Soo-Woong;Kim, Jeong-Soo;Park, Chang-Seuk
    • The Plant Pathology Journal
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    • v.17 no.6
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    • pp.350-353
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    • 2001
  • In 2001, a black scab disease was observed in tea plant (Thea sinensis) cultivated in the hillsides of Hwngaemyon and Hadong-gun, Gyeongnam province, Korea. The disease symptoms initially appeared on leaves, green twigs and stems, showing small dark brown spots on the infected areas, which gradually expanded. A fungus was isolated from diseased leaves and green twigs. It grew readily on potato dextrose agar, forming dark green to dark gray colonies. The optimum temperature for mycelial growth was about 20$^{\circ}C$. The diameter of growing hyphae was 3.5-5.8 $\mu\textrm{m}$. Conidia were ellipsoidal, ovoid or subspherical, and mostly one-celled but occasionally septate. The size of one-celled and septate conidia were 3.7-12.4${\times}$3.4-5.2 $\mu\textrm{m}$ and 9.3-18.7${\times}$3.8-7.2 $\mu\textrm{m}$, respectively. Conidia were formed in long branched chains on the erected conidiophores, which were dark brown in color and 28.9-218.3${\times}$3.0-6.1 $\mu\textrm{m}$ in length. The fungus was identified as Cladosporium herbarum on the basis of its morphological characteristics. The black scab disease occurring in tea caused by Cladosporium herbarum has not been previously reported in Korea.

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Design of drawing process of 9Ni-4Co-0.3C steel to make a large pressure vessel (대형 압력용기 제작을 위한 9Ni-4Co-0.3C 강의 드로잉공정 설계에 관한 연구)

  • Hong Jin Tae;Lee Seok-Ryul;Kim Kyung Jin;Yang Dong Yol;Lee Kyung Hun;Choi Moon Sun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.93-99
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    • 2005
  • In this work, computer-aided process design is carried out to develop an optimal preform of a pressure vessel. Knowledge-based rules are employed to design the preform, and they are formulated using the handbooks of plasticity theories. In the FE-analysis, a commercial finite element code, ABAQUS was employed. Axisymmetric deep drawing of a hemisphere-bottomed cup has been analyzed fur various combinations of die design parameters. The length of the land of die, the clearance between punch and die and the clearance between the blank holder and die are optimized to minimize the forming load. The results of the simulations are verified with the experiments which are scaled down to one tenth of the actual size.

MAGNESIUM TWB PANEL WITH LASER WELDING FOR AUTO BODY ASSEMBLY (차체 제작을 위한 레이저용접 마그네슘 TWB 판넬)

  • Lee, Mok-Young;Chang, Woong-Seong;Yoon, Byung-Hyun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1312-1316
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    • 2007
  • Strip casted and rolled magnesium sheet is become exiting material for car manufacturer, due to its better formability and specific strength compare with conventional extruded sheet. TWB technology was attractive for car body designer, because it saves the weight of the car without strength loss. In this study, the laser welding performance of magnesium sheet was investigated for Mg TWB panel manufacturing. The material was strip casted and rolled magnesium alloy sheet contains 3 wt% Al and 1 wt% Zn (AZ31). Lamp pumped Nd:YAG laser of 2kW was used and its laser light was delivered by optical fiber of 0.6mm core diameter to material surface with focusing optics of 200mm focal length for TWB welding. The microstructure of weld bead was investigated to check internal defects such as inclusion, porosity and cracks. Also mechanical properties and formability were evaluated for press forming of car body. For the results, there was no crack but inclusion or porosity on weld at some conditions.The tensile strength of weld was over 95% of base metal. Inner and outer panel of engine hood were press formed and assembled at elevated temperature.

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Electromagnetic Design and Performance Evaluation of an MR Valve (MR 밸브의 전자기적 설계와 성능평가)

  • Kim, Ki-Han;Nam, Yun-Joo;Park, Myeong-Kwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.3
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    • pp.240-249
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    • 2008
  • This paper presents an electromagnetic design method for magneto-rheological (MR) valves. Since the apparent viscosity of MR fluids is adjusted by applying magnetic fields, the MR valves can control high-level fluid power without any mechanical moving parts. In order to improve the performances of the MR valve, it is important that the magnetic field is effectively supplied to the MR fluid. For the purpose, the magnetic circuit composed with the yoke for forming magnetic flux path, the electromagnetic coil and the MR fluid should be well designed. In order to improve the static characteristic of the MR valve, the length of the magnetic flux path is decreased by removing the unnecessary bulk of the yoke. Also, in order to improve its dynamic and hysteretic characteristics, the magnetic reluctance of the magnetic circuit should be increased by minimizing the cross-sectional area of the yoke through which the magnetic flux passes. After two MR valves, one is a conventional type valve and the other is the proposed one, are designed and fabricated, their performances are evaluated experimentally.

Simulating Combustion Tests for the Verification of Baffle Gap of Optimal Damping Characteristics in Liquid Rocket Combustors (로켓연소기에서 최적의 감쇠특성을 보이는 분사기형 배플의 간극 검증을 위한 상압모사연소시험)

  • Kim, Hong-Jip;Lee, Kwang-Jin;Choi, Hwan-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.2
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    • pp.179-185
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    • 2008
  • Simulating combustion tests have been performed to elucidate the effect of baffle gaps on the optimal damping characteristics in liquid rocket combustors where coaxial injectors are installed. Amplitude of pressure oscillation in model combustion chamber and the combustion stability margin are used to quantify the damping capacitance of baffles. Satisfactory agreement has been achieved with the results of cold acoustic tests. Present results have shown that the optimal gap for high acoustic damping capacity has also the large combustion stability margin in simulating combustion tests. Therefore, the present results can be utilized to determine the baffle length and optimal gap in full-scaled rocket combustors.

Formability of Sheet Metal in Noncircular Cup Drawing(I) (for Rectangular Cross Section) (비원형 단면에 대한 판재 성형성(I) (직사각형 단면에 대하여))

  • Shin, J.H.;Kim, M.S.;Seo, D.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.1
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    • pp.84-95
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    • 1994
  • The effects of punch and blank shapes in the rectangular cup drawing process are examined experimentally to improve the formabilities. For this purpose, three blank shapes which are h-bl., G-bl., and T-bl., and five punch shape factors which are the ratios of two adjacent side lengths in rectangular cross section are adopted. The constructing methods of the three blank shapes are as follows. The h-bl. is designed by slip-line theory, and the G-bl. is selected for the similar shape to the punch. The T-bl. is obtained by the drawing method which is introduced in the technical references. The five punch shape factors are selected for length/width=1, 1.25, 1.5, 1.75 and 2. The experimental procedures are performed for all the above forming conditions to investigate and compare the formabilities. As a result, it is verified experimentally that the rectangular cups drawn by the h-bl. are more ideal than those drawn by G-bl. and T-bl.. They have not only higher limiting drawing ratio, more uniformity in drawn cup heights and more ideal thickness distributions, but also need relatively less maximum drawing forces.

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