• Title/Summary/Keyword: Forming Length

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A Study on the characteristics of high speed precision bar cropping (환봉의 고속정밀절단 특성에 관한 연구)

  • 임성주;김소겸;나경환;정성종
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.209-217
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    • 1994
  • The present study is concerned with the characteristics of the high speed precision bar cropping. This process is a practical application of High Energy Rate Forming in which the impact energy source is given by internal combustion engine. To enhance the added value of product, the recent forging fields trend toward the near net shape processes through the cold and closed die forging. For the purpose of these processes the precedent process is to obtain the precision billet which has little weight deviation and defect. The accuracy of initial billet by bar cropping depends upon the process parameters and die design technology. Therefore, in order to investigate the effect of process parameters upon product quality, the cropping experiments are carried out according to the various parameters such as billet clearence, billet length, billet material, cropping speed and so on. From these results some criteria of the optimal die design for the product of good quality are suggested.

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Model Tests of Soil Nailing System under Surcharges (상재하중 하의 Soil Nailing System의 모형실험)

  • Yoo, Nam-Jae;Yoo, Kun-Sun;Kim, Jae-II
    • Journal of Industrial Technology
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    • v.14
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    • pp.77-87
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    • 1994
  • This research is an experimental work of investigating the behavior of soil nailing system under surcharges whereas most of them were concentrated on evaluating its capacity under selfweight of excavated ground. Model tests in laboratory were performed to investigate the ultimate bearing capacity of soil nailing system under surcharges in forms of strip loading. Tests were carried out to find parameters controlling its capacity such as length of nail, vertical and horizontal spacings between nails, inclination of nail installation, and loading position of surcharges. Failure mechanism of forming failure line due to surcharge to soil nailing system was also observed by using dyed sand and monitoring its behavior. From results of these test, effects of parameters was analyzed qualitatively. Thus, this experimental results could provide meaningful data to analyze and design this system later.

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AN ANALYTICAL DC MODEL FOR HEMTS (헴트 소자의 해석적 직류 모델)

  • Kim, Yeong-Min
    • ETRI Journal
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    • v.11 no.2
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    • pp.109-119
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    • 1989
  • Based on the 2-dimensional charge-control simulation[4], a purely analytical model for MODFET's is proposed. In this model, proper treatment of the diffusion effect in the 2-DEG transport due to the gradual channel opening along the 2-DEG channel was made to explain the enhanced mobility and increased thershold voltage. The channel thickness and gate capacitance are experssed as functions of gate vlotage including subthreshold characteristics of the MODFET's analytically. By introducing the finite channel opening and an effective channel-length modulation, the slope of the saturation region of the I-V curves was modeled. The smooth transition of the I-V curves from linear-to-saturation region of the I-V curves was possible using the continuous Troffimenkoff-type of field-dependent mobility. Furthermore, a correction factor f was introduced to account for the finite transtition section forming between the GCA and the saturated section. This factor removes the large discrepanicies in the saturation region fo the I-V curves presicted by existing 1-dimensional models. The fitting parameters chosen in our model were found to be predictable and vary over relatively small range of values.

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A study of the output waveform of solid-state laser of multi-discharge method by various switching control (다수 스위칭 제어를 통한 Multi-Discharge방식의 고체레이저 출력파형 연구)

  • Kwak, S.Y.;Kim, S.G.;Hong, J.H.;Noh, K.K.;Kang, U.;Kim, H.J.
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1852-1854
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    • 2003
  • In manufacturing processes, various and suitable pulse shapes are required for the purpose of material processing. In order to make various pulse shapes with variable pulse length and high duty cycle, We have fabricated the power supply consisting 6 SCRs and the Pulse Forming Network(PFN) with the precise delay time control. So our control system has three switching circuits, 3 mesh PFN, and simmer circuit. In addition, we have designed and fabricated the PIC one-chip microprocessor(16F877) to control the delay time of sequential switching.

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Effect of the Pressure Formation at the Tip of the Melt Delivery Tube in Close-coupled Nozzles in Gas Atomization Process

  • Unal, Rahmi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.477-478
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    • 2006
  • Close-coupled atomizers are of great interest and controlling their performance parameters is critical for metal powder producing and spray forming industries. In this study, designed close-coupled nozzle systems were used to investigate the effect of the nozzle types and protrusion length of the melt delivery tube on the pressure formation at the melt delivery tube tip. The observed metal flow rate was not behaving as what was earlier assumed, namely that, deeper aspiration enhanced metal flow rate. Higher aspiration pressure at the tip of the melt delivery tube increases the stability of atomization process.

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The Optimal Preform Design for Automotive Differential Bevel Gear (자동차용 차동 베벨기어의 최적 예비성형체 설계)

  • 김병민;김동환;정구섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.184-189
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    • 2004
  • In this paper, the warm forging process sequence has been determined to manufacture the warm forged product for the precision bevel gear used as the differential gear unit of a commercial automobile. The preform shape of bevel gear influences the dimensional accuracy and stiffness of final product. The aspect ratio and chamfer length are considered as design parameters to achieve adequate metal distribution in the finish forging operation. Then the optimal conditions of design parameters have been selected by artificial neural network (ANN). Finally, to verify the optimal preform shape, the experiments of the warm forging of the bevel gear have been executed. The proposed method can give more systematic and economically feasible means for designing the preform shape in metal forming process.

FATIGUE DURABILITY ASSESSMENT OF FULL-BEAD OF MLS GASKET USING FINITE ELEMENT ANALYSIS

  • CHO S.-S.;HAN B. K.;LEE J.-H.;CHANG H.;KIM B. K.
    • International Journal of Automotive Technology
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    • v.6 no.5
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    • pp.513-517
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    • 2005
  • A full-bead of multi-layer-steel engine head gasket, taking charge of the dynamic sealing of combustion chamber, is susceptible to fatigue failure. The fatigue durability of full-bead was assessed with the finite element analysis results and the high-cycle multi-axial fatigue theory. The assessment aimed to reveal the effects of the forming parameters and dimensions of full-bead. The results show that the selection of embossing parameters producing less deformation of bead plate is beneficial for the improvement of durability while the flatting has marginal influence. The fatigue durability also improves with the increase in the width of full-bead and the radial length of bore-side flat region. However, the dimensional effects are limited due to the occurrence of snap-through.

Performance Characteristics of the Automotive TDS (Tube Drive Shaft) by the Rotary Swaging Process (로터리 스웨이징 공정으로 성형된 자동차 중공 드라이브샤프트의 성능특성 연구)

  • 임성주;이낙규;나경환;이지환
    • Transactions of Materials Processing
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    • v.12 no.7
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    • pp.654-661
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    • 2003
  • A monobloc TDS(Tube Drive Shaft) has been developed by using the rotary swaging process which is one of the incremental forming process. In order to estimate the developed TDS performance characteristics such as natural frequency, strength, stiffness and mass, finite element analysis has been carried out using commercial software, MSC/NASTRAN. The calculated performance characteristics have been compared with analysis results of SDS(Solid Drive Shaft) to know how much improve the performance characteristics. Also the sensitivity analyses of design parameters for the tube length and diameter have been performed. From the analysis results, it was found that the TDS allowed for a high frequency and could be designed to be much lighter than SDS. This advantage can give possibility to tune the NVH (Noise-Vibration-Harshness) characteristics.

The Radioprotective Effect of Panax ginseng of the Hair Medullary Cell in Irradiated Mice (방사선 피폭 마우스의 털 수질세포에 대한 인삼의 방사선 방호효과)

  • 김성호;한동운
    • Journal of Ginseng Research
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    • v.20 no.2
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    • pp.149-153
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    • 1996
  • Studies were Performed to determine whether the water fraction of Panax ginseng Protected radiation damage to hair medullar cells of N:GP(s) mice after in vivo irradiation with $^{60}Co{\;}{\gamma}-rays$. The hair follicles in the middle of the growth cycle were analysed 3 days after 3 Gy irradiation for the changes in the number of cells in the forming medulla of the hair in the region just above the germinal matrix of the growing (anagen) hair follicle. The radioprotective effect of ginseng was compared with the irradiation control. The medullar cell count per unit length ($100{\;}\mu\textrm{m}$) of hair follicle was higher in the pretreated-groups of ginseng, both oral (2 mg/ml of drinking water, p<0.05) and intraperitoneal (0.3 mg/head, p<0.001) treatments, than the irradiation control. These data suggested that the water fraction of Panax ginseng may reduce cell damages on the body surface caused by ${\gamma}-rays$.

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The First Record of the Genus Dichaeta Meigen (Diptera: Ephydridae) from Korea

  • Kim, Dongmin;Suh, Sang Jae
    • Animal Systematics, Evolution and Diversity
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    • v.38 no.4
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    • pp.279-282
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    • 2022
  • The genus Dichaeta Megen is a small group of acalyptratae flies belonging to the subfamily Notiphilinae in the family Ephydridae. Up to now, six species are recorded only in the Northern Hemisphere. Adults are small flies and typically found in the sedge and grass around lentic and lotic aquatic systems, and larvae feed on saprophytic microorganisms. Adults are readily recognized with the following peculiar morphology of the male abdomen: fourth abdominal tegite with some markedly long setae along its posterior margin, and these setae sometimes extend beyond the length of the posterior apex of the abdomen; modified fifth abdominal tergite produced posteriorly, either forming a slender and elongated tube with two to three larger and elongated terminal setae. This genus is recorded for the first time in the Korean fauna based on the discovery of a nominated species, Dichaeta caudata (Fallén, 1813). Diagnoses and figures about the firstly recorded species are provided herein.