• Title/Summary/Keyword: Forming Angle

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Study on the Burr Formation in Drilling a Thick Plate (후판의 Drill가공에 있어서 Burr의 생성에 관한 연구)

  • Choe, Seong-Kyu;Yang, Gyun-Eui;Kim, Tae-Yeong;Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.3
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    • pp.30-39
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    • 1986
  • The burr worsens the accuracy of a workpiece and decreases a lot of pro- ductivity because it takes so much time and efforts to remove it. In this paper, the height, thickness and size of a drilling burr were derived from the drilling variables of drill diameter, chisel edge angle, web rate =($\Frac{2{\times}\;web\;thickness}{drill\;dia}$) and yielding stress of the workpiece as wel as feed, point angle and helix angle. The theoretical and experimental values of drilling thrust, torque and burr size of the testpiece were analyzed with the method of numerical analysis in a standard drilling condition. The order of choosing the drilling variables for the purpose of controlling the burr size was dealt in this paper with burr forming ratio. The results are as follows: (1) The drill diameter forms 42 percents feed 25 percents point angle 23 percents and web rate, chisel edge angle and gelix angle 5 percents of the partial differential slope of drilling thrust within the usual available ranges of drilling variables. (2) The drill diameter forms 55 percents feed 26 percents web rate 9 percents and chisel edge angle, point angle and helix angle 10 percents of the par- tial differential slope of drilling torque in the usual available ranges of drilling variables. (3) About 70 percents of the burr size can be controlled by feed, 29 percents by web rate in the case of a fixed diameter. It is recommended drilling10 variables to be chosen in the order of feed, web rate, drill diameter, point angle, chisel edge angle and helix angle so as to control the burr size effectively.

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Flow Analysis of Reverse Flow in a Channel with High Angle of Attack (받음각이 큰 평판 채널 내의 역류 유동 해석)

  • Choi, Seung;Sohn, Chang-Hyun
    • Journal of the Korean Society of Visualization
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    • v.5 no.1
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    • pp.37-42
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    • 2007
  • Reverse flow occurs in a channel when there is an obstruction at the entry. However it has been shown recently that reverse flow can be realized without an obstruction, by staggering the sides of the channel and placing it at an angle of attack to the oncoming flow. In this study the latter flow is computationally investigated. Studies have been carried out for different widths (gap between the two walls forming the channel), and at an angle of attack of 30. The results have captured all the essential features of this complex phenomenon and show the time dependent pumping mechanism which leads to the occurrence of reverse flow.

Optimal Configuration of a Liquid Ramjet Combustor using PIV Method (PIV측정을 통한 램제트 연소기의 최적 형상)

  • 손창현;김규남;문수연;이충원
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2002.04a
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    • pp.46-49
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    • 2002
  • Three-dimensional flow characteristics in a liquid fuel ramjet combustor were investigated using the PIV method. The combustor has two rectangular inlets that loin a 90-degree angle each other. Three cases of test combustors are made in which those inlet angles are 30 degree, 45degree and 60 degree. The experiments were performed in a water tunnel test with the same Reynolds number as Mach 0.3 at the inlet. PIV software was developed to measure the characteristics of the flow field in the combustor. Accuracy of the developed PIV program was verified with a rotating disk experiment and standard data. The characteristics of the internal flows of the combustor are large swirling flows which appear symmetric with respect to the symmetric section. This is attributed to the fact that the flows introduced from the right and left intakes collide with each other, thus forming symmetrically large vortices. A large and complex three-dimensional recirculating flow was measured behind the intakes. An inlet angle of 30 degrees is the most suitable angle as a frame he]der in the performed experimental ranges.

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Finite Element Analysis of Copper Clad Steel Wire Drawing Process (동피복 강 선재 인발 공정의 유한요소해석)

  • Kim H. S.;Kim B. M.;Jo H. H.;Jo H.
    • Transactions of Materials Processing
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    • v.14 no.2 s.74
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    • pp.147-152
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    • 2005
  • The objective of this study is to develop an optimal drawing die for the clad wire drawing process. Cu-clad wire, which has the advantages of the high strength of a steel core and the electro-conductivity, corrosion resistance of a copper layer, is widely being used in the field of the telecommunications, electric-electronic and military technology industries. It is important to obtain uniformly coated rate when producing clad wires. Drawing process of clad wire will be influenced on damage and coated rate of core and sleeve for process variables such as semi-die angle and reduction in area. Therefore, in this study, the finite-element result obtained in this study was analyzed to the effect of the various forming parameters, which included the semi-die angle and reduction in area. The coated rate will be predicted with observation of copper coated rate variation according to total reduction in area and the optimal pass schedule will be set up through proper reduction in area and semi-die angle variation.

A. Study on the PAAS(Polyamic Acid Alkylamine Salts) Langmuir Films and Langmuir-Blodgett Films using BAM(Brewster angle microscopy) (BAM(Brewster angle microscopy)을 이용한 PAAS(Polyamic Acid Alkylamine Salts)의 Langmuir막과 Langmuir-Blodgett막의 특성 연구)

  • 이승엽;강도열;김태완
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1996.11a
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    • pp.147-151
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    • 1996
  • Brewster angle microscopy(BAM) makes it possible to observe the monolayer states on the water subphase and the phase transitions from a gaseous phase via a expanded phase to a condensed phase. Also BAM can be used to observe the films on the solid substrate such as Langmuir-Blodgett(LB) films. In this Paper Polyamic Acid Alkylamine Salts(PAAS) was used for forming L films and LB films and $\pi$-A isotherm showed pressure of each phase. We obtained BAM images as surface pressure increased. Images of LB films were compared with data from ellipsometry which was used to measure the film thickness. Images of both L films and LB films were analyzed with computer in the point of brightness.

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Optimization of Kiln Process Parameters of Low-Temperature Sintering Lightweight Aggregate by Response Surface Analysis (반응표면분석법에 따른 저온소성 경량골재의 킬른공정변수 최적화)

  • Lee, Han-Baek;Seo, Chee-Ho
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.365-372
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    • 2010
  • This paper was to evaluate the influence of kiln process parameter(kiln angle, kiln rotating speed) of lightweight aggregate using waste glass and bottom ash with industrial by-products on thermal conductivity, density, water absorption, fracture load and porosity by response surface analysis. In the results of surface plot and contour plot, it has verified that kiln residence time of lightweight aggregate increase as kiln angle and rotating speed decreases. For this reason, pore size and quantity tend to increase by active reaction of forming agent. It seems to be that increase in pore size and quantity have caused decreasing density, fracture load and thermal conductivity, and increasing water absorption. In conclusion, optimization of kiln process parameter on thermal conductivity, density, water absorption, fracture load and porosity by response surface analysis are kiln angle 2.4646%, kiln rotating speed 40.7089 rpm.

Analysis of Shaping Parameters Influencing on Dimensional Accuracy in Single Point Incremental Sheet Metal Forming (음각 점진성형에서 치수정밀도에 영향을 미치는 형상 파라미터 분석)

  • Kang, Jae Gwan;Kang, Han Soo;Jung, Jong-Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.4
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    • pp.90-96
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    • 2016
  • Incremental sheet forming (ISF) is a highly versatile and flexible process for rapid manufacturing of complex sheet metal parts. Compared to conventional sheet forming processes, ISF is of a clear advantage in manufacturing small batch or customized parts. ISF needs die-less machine alone, while conventional sheet forming requires highly expensive facilities like dies, molds, and presses. This equipment takes long time to get preparation for manufacturing. However, ISF does not need the full facilities nor much cost and time. Because of the facts, ISF is continuously being used for small batch or prototyping manufacturing in current industries. However, spring-back induced in the process of incremental forming becomes a critical drawback on precision manufacturing. Since sheet metal, being a raw material for ISF, has property to resilience, spring-back would come in the case. It is the research objective to investigate how geometrical shaping parameters make effect on shape dimensional errors. In order to analyze the spring-back occurred in the process, this study experimented on Al 1015 material in the ISF. The statistical tool employed experimental design with factors. The table of orthogonal arrays of $L_8(2^7)$ are used to design the experiments and ANOVA method are employed to statistically analyze the collected data. The results of the analysis from this study shows that the type of shape and the slope of bottom are the significant, whereas the shape size, the shape height, and the side angle are not significant factors on dimensional errors. More error incurred on the pyramid than on the circular type in the experiments. The sloped bottom showed higher errors than the flat one.

Smart antenna algorithm for CDMA downlink beam-forming (CDMA 하향링크의 빔 성형을 위한 스마트 안테나 알고리즘)

  • Ahn Chijun;Hong Youngmi;Jin Younghwan;Ahn Jaemin
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.30 no.7A
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    • pp.603-610
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    • 2005
  • Beam-forming method based on the estimated channel information at the base station degrade the performance mismatching directional vector in case of systems which Frequency Division Duplex (FDD) center frequency of uplink and downlink are different. Also blind estimation technique which is to obtain directional vector of reverse link through received signal has disadvantage of hardware complexity increase. To solve these problems, in present paper, a smart antenna algorithm which is to improve the beam-forming complexity increase due to user number by appling the spatial fourier transform to be able to beam- forming toward a wanted direction through adjusting a obtained uplink weight function by estimating Angle-of-Arrival (AoA) to the competable form at the downlink is proposed. The proposed algorithm is integrated to the CDMA downlink transmitter and simulations are performed to confirm the performance as frame error rate at the receiver. As a result, the beam forming effect is confirmed and the performance gain with the proposed algorithm is comparable to ordinary smart antenna system.

A Study on Multi Target Elevation Angle Estimation of Hight Directivity using Multi Stacked Beam Forming (다중 스택 빔 형성을 이용한 고 지향성의 다중 목표물 고각 추정에 대한 연구)

  • Lee, Kwan-Hyeong;Song, Woo-Young;Lee, Myung-Ho
    • Journal of the Korea Society of Computer and Information
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    • v.16 no.8
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    • pp.129-135
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    • 2011
  • In this paper, we propose a multi target's elevation angle estimation method using multi beam forming technique. This method make a stacked beam to digital processing a received signal in array element. There can be desired receiving beam to application weight value at antenna element in beam forming. Currently, we are to make multi stacked beam using fast fourier transform in stead of phase shifter to be a computer performance much improvement. Also, we improve multi beam directivity using beam steering error correction technique in order to beam steering to desired direction in receiver. Through simulation, we show that the proposed elevation estimation method based on fast fourier transform and beam steering error correction technique, improves th performance of target estimation compared to previous method.

Performance Analysis of Beamforming Satellite System Applying Circular Array Antenna (원형 형상 배열 안테나를 적용한 위성 빔형성 시스템 성능 분석)

  • Kim, Tae-Yun;Hwang, Suk-Seung
    • The Journal of the Korea institute of electronic communication sciences
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    • v.14 no.5
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    • pp.845-852
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    • 2019
  • The main goal of Signal Intelligence (SIGNT) based on a satellite is to collect valid and accurate data without the topographical constraints, but, due to the characteristics of the satellite communication, the collected signals are greatly vulnerable to the influence of interference and jamming signals because their power are very low. Therefore, the high performance techniques of estimating the angle of arrivals (AOAs) of the collected signals and suppressing interference signals are required for collecting various signals on the ground employing the satellite. In addition, the high quality of the transmission beam-forming technique is required for accurately transmitting the collected information to a ground control center. In this paper, we present a beam-forming satellite system based on a circular array antenna, considering the above techniques, and evaluate and analysis the performance of the presented beam-forming system through the computer simulation. The circular array antenna structure is expected to effectively employ for the SIGINT system based on a satellite, because it is suitable to be installed in the satellite.