• 제목/요약/키워드: Formability Evaluation

검색결과 87건 처리시간 0.031초

마찰특성을 고려한 도금강판 및 무도금강판의 성형성 평가 (Formability Evaluation of Coated Steel Sheet and Uncoated Steel Sheet with Consideration of Friction Characteristics)

  • 이경수;이정민;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.251-252
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    • 2006
  • Tensile and anisotropy test were performed to evaluate the mechanical properties of coated and uncoated steel. These results were used to predict the deference of formability between two sheets. Cup-drawing test was performed to verify formability of two sheets. Also, Cup-drawing test could predict the coefficient of friction and the forming limit. Finite Element Method of cup-drawing was performed to assess the deference between two sheets considering frictional characteristics. This result was compared with the former results.

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반타원체 펀치에 의한 프레스 가공성 평가 기술 개발 (Development of Evaluation Technology for Press Formability with Hemi-spheroidal Punch)

  • 이승열;주재현
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 제2회 박판성형심포지엄 논문집 박판성형기술의 현재와 미래
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    • pp.164-170
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    • 1998
  • Hemi-spheroidal punch stretching test was developed to evaluate the press formability of sheet materials. In the plane strain stretching tests, our specially designed hemi-spheroidal head punch, hemi-cylindrical head punch(RIST type) and hemi-spherical head punch were used, respectively. In this experiment, the circular sheet blanks with parallel edge sides are uniformly stretched up to fracture by raising these punches to assure plane strain stretching deformation along the longitudinal direction of the specimens. The press formability was evaluated by limit punch height(LPH) and minor strain measurement around the fracture area. Compared with the hemi-spherical punch and the hemi-cylindrical one, our hemi-spheroidal punch was more useful in the experimental reproduction and reliance for press formability test.

쌍롤 박판주조법 및 이속압연으로 제조한 고성형성 6xxx계 Al 합금 판재 (6xxx Series Al Alloy Sheets with High Formability Produced by Twin-roll Strip Casting and Asymmetric Rolling)

  • 김홍규;조재형;김형욱;이재철
    • 대한금속재료학회지
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    • 제50권7호
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    • pp.503-509
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    • 2012
  • We report on the feasibility of producing 6xxx series Al alloy sheets using a combination of twin-roll strip casting and asymmetric rolling. The Al alloy sheets produced in this study exhibited an excellent formability ($\bar{r}=1.2$, ${\Delta}r=0.17$) and mechanical properties (${\sigma}_{TS}{\sim}260MPa$, ${\varepsilon}>30%$), which cannot be feasibly obtained via the conventional technique based on ingot casting and conventional rolling. The enhanced formability as evaluated in terms of $\bar{r}$ and ${\Delta}r$ was clarified by examining the evolution of textures associated with strip casting and subsequent thermo-mechanical treatments. The evaluation of the formability leads us to conclude that the combined technique based on strip casting and asymmetric rolling is a feasible process for enhancing the formability of Al alloy sheets to a level beyond which the conventional technique can reach.

박판주조한 Al-5.5Mg-0.3Cu 합금 판재의 이속압연 : 기계적 특성 및 성형성 평가 (Asymmetric Rolling of Twin-roll Cast Al-5.5Mg-0.3Cu Alloy Sheet : Mechanical Properties and Formability)

  • 천부현;한준현;김형욱;이재철
    • 대한금속재료학회지
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    • 제49권3호
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    • pp.243-249
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    • 2011
  • This study describes the feasibility of producing high-strength Al alloy sheet with a high solute content using a combined technique of twin-roll strip casting and asymmetric rolling. The Al sheet produced in this study exhibited excellent formability ($\overline{r}$ =1.0, $\Delta$r=0.16) and mechanical properties ($\sigma_{TS}$~305 MPa, $\epsilon$~33%), that, cannot be feasibly obtained via the conventional technique based on ingot casting and rolling. The structural origin of the observed properties, especially enhanced formability, was clarified by examining the evolution of textures associated with strip casting and subsequent thermo-mechanical treatments. Our evaluation of the mechanical properties and formability leads us to conclude that the combination of strip casting and asymmetric rolling is a feasible process for enhancing the formability of Al alloy sheets to the level beyond what the conventional techniques can reach.

엔진마운트 브래킷의 튜브 및 용접판매 유압성형에 대한 성형해석과 성형성 비교 (Analysis and formability evaluation in tube and welded blank hydroforming of engine mount bracket)

  • 신용승
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.7-13
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    • 1999
  • Hydroforming is the technology that utilizes hydraulic pressure to form sheet and tube metals in to desired shapes inside die cavities. It can be subdivided into tube hydroforming and sheet hydroforming according to the blanks used. In this paper the simulation of tube and welded blank hydroforming is carried out respectiyely. And simulation results are compared to evaluate formability in tube and welded blank hydroforming of engine mount bracket

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FAST 시스템에 의한 신사복지의 외관성능 평가 (Evaluation of Appearance Capacity of Fabrics for Men's Suit by FAST System)

  • 김정숙
    • 한국의류산업학회지
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    • 제8권5호
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    • pp.591-596
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    • 2006
  • In order to analyze the tailorbility of different fabrics for men's suit, FAST system has been used for measuring the distribution of mechanical properties in this study. As results, cashmere mixed woolen fabrics showed the minimum degree in relaxation shrinkage, formability, and shear rigidity than any other fabrics, and also showed more than 6% as maximum level of extensibility. Thus, cashmere mixed woolen fabrics requires careful tailoring in lay-out, marking, and cutting. It is necessary to establish new tailoring criteria for automatic sewing with cashmere mixed woolen fabrics than any other fabrics, because they show more failure rate of tailorbility. There have been noticeably more variation of shrinkage and extension for woolen fabrics with cashmere mixed than 100% woolen fabrics by evaluating the formability of the suits when these are completed to suits through cutting and tailoring from fabrics. Especially nylon mixed woolen fabrics showed shrinkage overall, but polyester mixed woolen fabrics showed extension at waist area. Thus, it is necessary to adjust the appropriate overfeed rate considering the amount of shrinkage and extension while tailoring.

온간, 열간 판재 성형을 위한 AZ31B의 기계적 성질 평가 (Evaluation of Mechanical Properties of AZ31B for Sheet Metal Forming at Warm and High Temperature)

  • 추동균;김우영;이준희;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.256-259
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    • 2004
  • In the present study, AZ31B sheets has a bad formability in room temperature, but the formability is improved significantly as increasing the temperature because of rolled magnesium alloy sheet has a hexagonal closed packed structure (HCP) and a plastic anisotropy. In this paper, after tensile test in various temperatures, strain rate, show the tensile mechanical properties, yield and ultimate strength, K-value, work hardening exponent(n), strain rate sensitivity(m). As temperature increased, yield, ultimate strength and K-value, work hardening exponent(n) are decreased but strain rate sensitivity(m) is increased. As cross-head-speed increased, yield, ultimate strength and K-value, work hardening exponent(n) are increased. And according to the temperature, how change the plastic anisotropy factor R. In addition, we observed how temperatures and cross-head-speed effect on microstructure.

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도금강판과 무도금강판의 마찰특성을 고려한 성형성 평가 (Formability evaluation of coated steel sheet and uncoated steel sheet with consideration of friction characteristic)

  • 이경수;이정민;김상주;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.440-443
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    • 2005
  • Recently the usage of galvanealed steel sheet was increased in order to protect corrosion in automobile industry. So, the alternative of steel sheet was investigated in a point of formability. Generally it was known that uncoated steel sheet has better mechanical properties than coated steel sheet. But, contrary results were sometimes occurred in workplace. This reason is the effect of friction. In this study, the formability of steel sheet considering friction characteristics was investigated with tensile test, cup drawing test and finite element method.

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제진강판의 기계적 특성평가와 자동차오일팬으로의 적용 (Evaluation of mechnical preoperties of vibration damping steel sheets and their application to automobile engine oil pan)

  • 정재환;민병두;하용철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 박판성형기술의 진보
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    • pp.99-118
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    • 1994
  • In recent years reduction in noise and vibration in automobile has been strongly required not only from the standpoint of environmental regulations but also for raising the commercial value and ride comfort. Vibration damping steel sheets, which are composites made by sandwitching a visco-elastic resin layer between two steel sheets, have been developed as effective noise-abating materials and have found a growth of use in automobile industries. Vibration damping steel sheets for commercial use must be excellent in vibration damping property, press formability and spot weldability, but are inferior to ordinary steel sheets. In this study, the mechanical properties of vibration damping steel are evaluated, and press formability is analysed on the basis of those properties and shear bonding strength. The development of engine oil pan using damping steel sheets are also reported, focusing on serious problems in oil pan drawing.

윤활제 및 표면 거칠기에 따른 베벨기어의 온간단조 성형성 평가 (Evaluation of Formability for Warm Forging of The Bevel Gear on The Lubricants and Surface Roughness)

  • 김동환;김병민
    • 한국정밀공학회지
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    • 제22권3호
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    • pp.21-28
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    • 2005
  • In the hot forging process lubricant influences on frictional condition only, but in the warm forging process it influence on the formability such as dimensional accuracy, filling state and frictional condition and it is important to estimate a lubricating characteristic of lubricants in the warm forging. In this paper, in order to evaluate the formability of billet in warm forging process according to the lubricant and lubricating method, lubricant and lubricating test have been performed using oil-based and water-based lubricant which were widely used in the hot and warm forging processes. The surface roughness of initial billet was measured to evaluate the influence on the formability of billet and the forming load and dimensional accuracy were compared and evaluated. From the experimental results, it can be known that water-based lubricants are more excellent than oil-based lubricants for warm forging of complex shape like a bevel gear. Also, in this study characteristics of deformation have been investigated according to surface treatment of initial billet.