• 제목/요약/키워드: Form rolling

검색결과 125건 처리시간 0.028초

트윈롤 주조법으로 제조된 마그네슘합금 판재의 균질화 열처리에 따른 미세조직 및 집합조직 발달 (Investigating the Effect of Homogenization Heat Treatment on the Microstructure and Texture of Magnesium Alloy Sheet Manufactured via Twin Roll Casting)

  • 이희재;박노진
    • 열처리공학회지
    • /
    • 제34권3호
    • /
    • pp.122-129
    • /
    • 2021
  • This study focuses on the microstructural development of 99% magnesium alloy sheet manufactured using twin roll casting (TRC) process. Herein, a plate with a thickness of 5 mm was manufactured using the TRC process, homogenization heat treatment was performed at 400℃ for 2-32 h, and finally, the change in microstructure was evaluated via optical microscopy and textural analysis. The results suggest that the plate manufactured using the TRC process was not destroyed and was successfully rolled into a plate. Microscopic observation suggested that the dendritic cast structure was arranged along the rolling direction. And the central layer of the rolled plate, where was present in a liquid state at the beginning of rolling, solidified later during the TRC process to form central segregation. The initial cast structure and inhomogeneous structure of the plate were recrystallized by homogenization heat treatment for only 2 h, and it was confirmed that the segregated part of the central layer became homogeneous and recrystallization occurred. Grain growth occurred as the heat treatment time increased, and secondary recrystallization occurred, wherein only some grains were grown. The textural analysis, which was conducted via X-ray diffraction, confirmed that the relatively weak basal plane texture developed using the TRC process was formed into a random texture after heat treatment.

트윈롤 주조 후 열간압연된 Mg-0.6wt.%Zn-0.6wt.%Ca 합금 판재의 열처리에 따른 결정립 성장 거동 (Grain Growth Behavior of Heat Treated Mg-0.6wt.%Zn-0.6wt.%Ca Alloy Sheet Manufactured via Twin Roll Casting and Hot Rolling)

  • 이희재;박노진
    • 열처리공학회지
    • /
    • 제35권2호
    • /
    • pp.74-81
    • /
    • 2022
  • This study aims to mitigate the microstructural heterogeneity arising from the manufacture of magnesium alloy plates using the twin roll casting (TRC) process. Homogenization was introduced through hot rolling and heat treatment, followed by confirmation of observed changes in the microstructure. Following the TRC process, the hot rolled 2mm plate exhibited a dendritic cast structure tilted in the roll rotation direction, while central segregation were developed. This nonuniform structure and central segregation disappeared upon heat treatment, followed by recrystallization to form uniform and fine grains. Abnormal grain growth (AGG) was observed over the course of heat treatment; grains exhibiting AGG occupied up to 75% of the total area after having held the sample at 400℃ for 64 h. The formation of coarse grains was also observed during heat treatment at 340℃ over a relatively long duration, though the maximum grain size was significantly smaller than that corresponding to the heat treatment at 400℃. AGG in the 400℃ heat treatment occurred because of movement of the grain boundary, which had been fixed prior as a result of the grain boundary fixing effect of the precipitation phase. The re-dissolution of the Ca2Mg5Zn5 precipitated phase over the long duration of the high-temperature annealing process caused the surrounding grains to disappear and regrow.

ON ANALYTICAL SOLUTION OF NON LINEAR ROLL EQUATION OF SHIPS

  • Tata S. Rao;Shoji Kuniaki;Mita Shigeo;Minami Kiyokazu
    • 한국항해항만학회:학술대회논문집
    • /
    • 한국항해항만학회 2006년도 Asia Navigation Conference
    • /
    • pp.134-143
    • /
    • 2006
  • Out of all types of motions the critical motions leading to capsize is roll. The dynamic amplification in case of roll motion may be large for ships as roll natural frequency generally falls within the frequency range of wave energy spectrum typical used for estimation of motion spectrum. Roll motion is highly non-linear in nature. Den are various representations of non-linear damping and restoring available in literature. In this paper an uncoupled non-linear roll equations with three representation of damping and cubic restoring term is solved using a perturbation technique. Damping moment representations are linear plus quadratic velocity damping, angle dependant damping and linear plus cubic velocity dependant damping. Numerical value of linear damping coefficient is almost same for all types but non-linear damping is different. Linear and non-linear damping coefficients are obtained form free roll decay tests. External rolling moment is assumed as deterministic with sinusoidal form. Maximum roll amplitude of non-linear roll equation with various representations of damping is calculated using analytical procedure and compared with experimental results, which are obtained form forced tests in regular waves by varying frequency with three wave heights. Experiments indicate influence of non-linearity at resonance frequency. Both experiment and analytical results indicates increase in maximum roll amplitude with wave slope at resonance. Analytical results are compared with experiment results which indicate maximum roll amplitude analytically obtained with angle dependent and cubic velocity damping are equal and difference from experiments with these damping are less compared to non-linear equation with quadratic velocity damping.

  • PDF

분말압연 공정에 의한 $MgB_2$ 판재 제조 (Fabrication of $MgB_2$ Sheet by Powder Rolling Method)

  • 정국채;정태정;김태훈;안순태;박영순;김동호
    • Progress in Superconductivity
    • /
    • 제12권2호
    • /
    • pp.88-92
    • /
    • 2011
  • 특수합금 등 금속분말을 이용하는 분말압연 공정을 적용하여 $MgB_2$ 판재를 제조하고 공정변수에 대한 특성을 조사하였다. 압연롤 간격 0.7 mm와 회전속도 0.7 rpm(~120 cm/min) 조건에서 두께 ~1 mm, 폭 ~100 mm, 그리고 길이 수 cm 크기의 $MgB_2$ 판재를 성공적으로 제조하였으며, 측정된 최고 밀도는 2.05 g/$cm^3$이고 이론 값 대비 약 78 %로 계산되었다. 분말압연 공정을 통해 최종 선재의 크기(특히 두께 측면에서)에 가깝게 공정을 시작할 수 있고 높은 충진 밀도를 유지할 수 있으므로 초전도 선재의 특성 향상과 더불어 생산 비용, 생산속도 측면에서도 매우 유리한 방법이 될 것이다. 또한 자기장하 $MgB_2$ 초전도 특성 향상을 위해 자속 고정점 역할을 할 다양한 도핑 물질(분말 형태 또는 액체 형태 등)을 첨가하는 공정에 있어서 도 본 분말압연 공정을 쉽게 적용될 수 있다.

GIS를 이용한 경상북도 지질 지역별 지형 기복의 분포 특성 (The Distribution Characteristics of Topographical Relieves at Each Geological Area in Gyeongsangbuk-do Province using GIS)

  • 김대식;이광률
    • 한국지형학회지
    • /
    • 제17권3호
    • /
    • pp.49-57
    • /
    • 2010
  • 본 연구는 GIS를 이용하여 경상북도를 대상으로 10가지 지질 지역별 지형 기복의 분포 특성을 분석하였다. PEs, PEgrgn, Pp2, Kav·Kiv, Khgr 지역은 급경사-고고도 지형과 급경사-중고도 지형 기복이 60% 이상을 차지하는 지역으로, 풍화와 침식에 대한 저항력이 강한 경암 지역으로 판단되고, 사면에서의 풍화·침식 작용이 아직 덜 진행된 곳으로 경상북도에서 높은 산지를 형성하고 있다. 한편, Ke1-9, Te1-2 지역은 저고도 지형 기복이 70% 이상을 차지하는 지역으로, 상대적으로 풍화와 침식에 대한 저항력이 약한 연암 지질 지역으로 판단되고, 사면에서의 풍화·침식 작용도 활발한 지역이다. Ke1-9 지역은 낙동강 본류와 그 지류 하천에 인접한 지역으로 경상북도에서 내륙의 평지와 구릉성 산지를 형성하고 있으며, Te1-2 지역은 동해안에 인접한 지역으로 경상북도에서 해안 저지대를 형성하고 있다. 또한, Jgr 지역은 중고도 지형이 70% 이상을 차지하며, 경상북도에서 낮은 산지 또는 평지를 형성하고 있다. 마지막으로, Ols1 지역은 급경사 지역이 50% 이상을 차지하며 사면에서의 풍화·침식 작용이 활발한 지역으로 경상북도에서 내륙의 산지를 형성하고 있다.

Bioluminescence 반응에 의한 ATP 측정을 이용한 젖소 유방염 진단에 관한 연구 (Diagnostic test for bovine mastitis by the determination of ATP based on firefly bioluminescence)

  • 김태종;김종배;이승배;전용수
    • 대한수의학회지
    • /
    • 제29권3호
    • /
    • pp.383-391
    • /
    • 1989
  • This study was carried out to diagnostic test for bovine mastitis by the determination of adenosine triphosphate (ATP) based on firefly bioluminescence. The results obtained are follow; 1. The infection rate of bovine mastitis investigated with 521 cows in 47 dairy farms were found to be 3.6% of clinical form and 44.1% of subclinical form according to the degree of infection. 2. The light yield produced in firefly bioluminescence system was proportional to the concentration of ATP giving stright line within the range of 100PM~1uM. 3. When the number of somatic cell in milk was determined by the ATP assay and compared with three conventional methods such Fossomatic, California mastatic test (CMT), and rolling ball viscometer (RBV), it was shown that r=0.92 for Fossomatic, 0.63 for CMT and 0.7 for RBV. 4. The microorganisms causing mastitis were isolated Staphylococcus sp. (53.3%), Streptococcus sp. (17.9%), Micrococcus sp. (13.5%), Gram negative bacilli (6.3%), Gram positive bacilli (5.5%) and Yeast-like fungi (5.4%). 5. The endogeneous ATP levels of bacteria in a raw milk determined by the firefly bioluminescence system and compared with the results of the conventional methods. The correlation was 0.88 for raw milk.

  • PDF

30ft급 쌍동형 세일링 요트의 항주자세에 따른 실선저항 및 모멘트 추정에 대한 연구 (A Study on the Ship Resistance and Moment Prediction for Running Attitude of 30 Feet Catamaran Sailing Yacht)

  • 박충환;장호윤;정진욱;이병성;전호환
    • 대한조선학회논문집
    • /
    • 제47권3호
    • /
    • pp.321-327
    • /
    • 2010
  • During sailing by wind-driven thrust on the sail, a catamaran sailing yacht generates leeway and heeling. For estimating resistance and moment prediction of a real ship by changing of running attitude, a model test of the ship has to be carried out. This study aims at establishing experimental techniques for a catamaran sailing yacht by changed attitude during running direction. Through the model test, drag and side force of the real ship are predicted. Also through experiment, rolling and yawing moments were considered.

산화철중 염소성분 제거기술 연구 (Study on Dechlorination of Iron Oxide)

  • Jin-Gun Sohn
    • 자원리싸이클링
    • /
    • 제9권5호
    • /
    • pp.22-27
    • /
    • 2000
  • 철강산업 냉연공장에서 산세공정중 발생하는 산화철은 대부분 전자재료용과 안료용 원료로 사용되고 있다. 특히 산화철중에는 여러 불순물이 포함되어 있는데 최근에는 염소성분 저감을 통한 고품질화가 요구되고 있다. 본 연구에서는 실제로 냉연공장 산화수설비에서 배소로의 조업조건을 변경하며 산화철종 염소성분 제거실험을 하였으며, 산화수설비 배소로 후단에 탈염소장치를 설치하고 산화철의 탈염소 현장실험을 실시하였다. 실험결과 산화수설비 배소로의 현장 조업 범위내에서 산화철중 염소성분은 최대 1.100ppm으로 저감 가능 하였으며, 배소로에 부착한 탈염소 실험장치에서는 최대 360ppm 으로 저감 가능하였다.

  • PDF

급속응고 및 Stone Mill 공정에 의해 제조된 하이브리드 Al2O3-TiC/Al 복합재료의 미세조직 (Microstructure of the Hybrid Al2O3-TiC/Al Composite by Rapid Solidification and Stone Mill Process.)

  • 김택수;이병택;조성석;천병선
    • 한국분말재료학회지
    • /
    • 제10권1호
    • /
    • pp.15-20
    • /
    • 2003
  • Hybrid $A1_2O_3-TiC$ ceramic particle reinforced 6061 and 5083 Al composite powders were prepared by the combination of twin rolling and stone mill crushing process, followed by consolidating processes of cold compaction, degassing and hot extrusion. The composite bar consists of lamellar structure of ceramic particle rich area and matrix area, in which the hybrid was decomposed into each TiC of about $3-4\mutextrm{m}$ and $AI_2O_3$ particles of about $1-2\mutextrm{m}$ in diameter. It also found that fine $Mg_2Si$ precipitates of about 30 nm were embedded in the matrix, which have grains of about 3 $\mutextrm{m}$. Higher UTS was measured at the 5083 composite bar compared to the conventionally fabricated composite, due to again refinement effect by the rapid solidification. No particle was shown to form in the interface between the matrix and reinforcement, whereas carbon was diffused into the matrix.

Electromagnetic Wave Absorption Properties in Fe-based Nanocrystalline P/M Sheets with Carbon Black and BaTiO3 Additives

  • Kim, Mi-Rae;Park, Won-Wook
    • 한국분말재료학회지
    • /
    • 제16권1호
    • /
    • pp.33-36
    • /
    • 2009
  • In order to increase the magnetic loss for electromagnetic(EM) wave absorption, the soft magnetic $Fe_{73}Si_{16}B_7Nb_3Cu_1$(at%) alloy strip was used as the basic material in this study. The melt-spun strip was pulverized using an attrition mill, and the pulverized flake-shaped powder was crystallized at $540^{\circ}C$ for 1h to obtain the optimum grain size. The Fe-based powder was mixed with 2 wt% $BaTiO_3$, $0.3{\sim}0.6$ wt% carbon black, and polymer-based binders for the improvement of electromagnetic wave absorption properties. The mixture powders were tape-cast and dried to form the absorption sheets. After drying at $100^{\circ}C$ for 1h, the sheets of 0.5 mm in thickness were made by rolling at $60^{\circ}C$, and cut into toroidal shape to measure the absorption properties of samples. The characteristics including permittivity, permeability and power loss were measured using a Network Analyzer(N5230A). Consequently, the properties of electromagnetic wave absorber were improved with the addition of both $BaTiO_3$ and carbon black powder, which was caused by the increased dielectric loss of the additive powders.