• Title/Summary/Keyword: Force Signal

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Nonlinear Analysis of Cutting Force Signal according to Cutting Condition in End Mill Machining (엔드밀 가공시 절삭조건에 따른 절삭력의 비선형 해석)

  • 구세진;강명창;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.161-164
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    • 1995
  • Nonlinear analysis of various phenomena has been developed with improvement of computer. The characteristics form nonlinear analysis are available in monitoring and diagnosis state of system. There are many nonlinear property in cutting process, but nonlinear signals have been considered as noise. In this study, nonlinear analysis technique is applied and it will be verified that cutting force is chaos by calculating Lyapunov exponents,fractal dimension and embedding dimension. The relation between characteristic parameter calculated form sensor signal and various cutting condition is investigated.

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Study on Optimization of Nano Injection Molding Process for Improving Transcription of 100nm-level Pattern (100nm 급 Pattern 전사성 향상을 위한 나노 사출 성형 공정 최적화 연구)

  • Lee, J.S.;Lee, H.G.;Son, S.K.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.81-85
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    • 2006
  • In this study, we have been examined nano Injection Molding process which can improve transcription of 100nm-level pattern. We changed the various parameter (temperature of injection mold, clamp force, temperature of nozzle) which can be influence for improving transcription. And we measured and analyzed shapes of 100nm-level pattern by Automic Force Microscope for proving transcription. We made the Blu-ray Disc sample for proving transcription. And we measured HF-Signal and jitter. As a result, when the temperature of mold is more than $120^{\circ}C$ and the clamp force is more than 10 ton, We reached over 95 percent of transcription compared with stamper pattern. And we reached in-spec. value for HF-Signal and Jitter. Then we reached over 95 percent of transcription compared with stamper pattern.

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Multi-signal characteristics for condition monitoring of micro machined surface (미세가공면의 상태 감시를 위한 다중신호특성에 관한 연구)

  • Jang, Su-Hoon;Park, Jin-Hyo;Kang, Ik-Soo;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.31-36
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    • 2009
  • Micro-machining technology has been adopted for shape accuracy of micrometer and sub-micrometer scale, surface roughness of tens nanometer in industries. In micro-machining process the quality of machined surface is derived from machining condition and tooling. This paper investigates AE(acoustic emission) and cutting force signals according to machined surface quality related to machining condition. Machined surface quality was analyzed by the AE and cutting force parameter which reflect surface morphology. The characteristics of signal were extracted for process optimization by monitoring both the tool condition and the machined surface texture in micro end milling process.

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Predictive Control of Bilateral Teleoperation with Short Time Delay (시간 지연이 있는 양방향 원격제어 시스템의 예측 제어)

  • Im, Heung-Jae;Chung, Wan-Kyun;Suh, Il-Hong
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.4
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    • pp.295-304
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    • 2000
  • In the teleoperation system, force and velocity signals are communicated between a master and a slave robot. The addition of force feedback to a teleoperation system benefits the operator by providing more information to perform given tasks especially for tasks requiring contact with environment. When the master and slave arms are located in different places, time delay is unavoidable and it is well known that the system can become unstable when even a small time delay exists in the communication channel. The control scheme proposed in this paper is based on the estimator with virtual master model. Delayed signal from the master robot can be replaced by the estimated signal with the virtual master model. This control scheme makes the teleoperation system stable for the given time delay while the conventional scheme is not. This new control scheme is verified through numerical simulations and an experiments using the dual axis testbed of the teleoperation system.

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Air Flow Sensor with Corrugation Structure for Low Air Velocity Detection (주름구조를 적용한 저속 유속 센서)

  • Choi, Dae-Keun;Lee, Sang-Hoon
    • Journal of Sensor Science and Technology
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    • v.20 no.6
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    • pp.393-399
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    • 2011
  • In this paper, we designed and fabricated the novel air flow sensor using air drag force, which can be applied to the low air flow detection. To measure the low air flow, we should enlarge the air drag force and the output signal at the given air flow. The paddle structure is applied to the device, and the device is vertically located against the air flow to magnify the air drag force. We also adapt the corrugation structure to improve the output signals on the given air velocity. The device structure is made up of the silicon nitride layer and the output signal is measured with the piezoresistive layer. The output signals from the corrugated device show the better measurement sensitivity and the response time than that of flat one. The repeated measurement also shows the stabilized signals.

Monitoring of Tool Life through AR Model and Correlation Dimension Analysis (시계열 모델과 상관차원 해석을 통한 공구수명의 감시)

  • 김정석;이득우;강명창;최성필
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.189-198
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    • 1998
  • Recently, monitoring of tool life is a matter of common interesting because tool life affects precision, productivity and cost in machining process. Especially flank wear has a direct effect on cutting mechanism, so the various pattern of cutting force is obtained experimentally according to variation of wear condition. By investigating cutting force signal, AR(Autoregressive) modeling and correlation dimension analysis is conducted in turning operation. In this modeling and analysis, we extract features through 6th AR model, correlation integral and normalized correlation integral. After the back-propagation model of the neural network is utilized to monitor tool life according to flank wear. As a result. a very reliable classification of tool life was obtained.

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Monitoring of Chatter Vibration by Frequency Analysis of AE Signals (AE 신호의 주파수분석에 의한 Chatter 진동의 감시)

  • 조대현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.157-164
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    • 2000
  • A machine tool generally has some serious stability problems in the form of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerates machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, the behavior of spectral density of AE signal and principal cutting force signal in order to monitor the chatter vibration in the cutting process has been investigated. From the results, the reliability of proposed monitoring method has been confirmed.

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Direct Thrust Control of Permanent Magnet Type Linear Synchronous Motor by using Digital Signal Processor (DSP를 이용한 영구 자석형 선형 동기전동기의 직접 추력 제어)

  • U, Gyeong-Il;Kim, Deok-Jin;Gwon, Byeong-Il
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.8
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    • pp.514-521
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    • 2000
  • This paper presents a direct thrust control scheme for permanent magnet linear synchronous motor(PMLSM) by using digital signal processor(DSP). And a simulation method for the direct thrust control of a permanent magnet linear synchronous motor using the equivalent circuit is presented. The detent force that was obtained by cubic spline method is considered in the simulation. Thrust correction coefficient is utilized to estimate actual thrust on the direct thrust control, which considers the longitudinal end effect due to the finite core length of the permanent magnet linear synchronous motor. The motor self inductance, the initial flux linkage by the permanent magnet is calculated in advance by the finite element analysis, and then the direct control simulation is carried out. As the results, thrust, current and speed are shwon.

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Detection of Chatter Vibration in End-Mill Process by Neural Network Methodology (신경회로망을 이용한 엔드-밀 공정에서의 채터검지)

  • Chung, Eui-Sik;Ko, Joon-Bin;Kim, Ki-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.149-156
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    • 1995
  • This paper presents a method of detecting chatter vibration in end-mill process. The detecting system consists of an adaptive signal processing scheme which uses an autore- gressive time-series model and a neural network is proposed and is verified its effectiveness by using acceleration and cutting force signals recorded during slotting in end-mill operations. Expeerimental results indicate that the proposed system provides excellent detection when chatter is occured within the ranges of cutting conditions considered in this study and an effectiveness of the integration of signals is confirmed.

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Design of an Elbow Rehabilitation Robot based on Force Measurement and its Force Control (힘측정기반 팔꿈치 재활로봇 설계 및 힘제어)

  • Kim, Han-Sol;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.5
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    • pp.413-420
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    • 2015
  • This paper describes the design of an elbow rehabilitation robot based on force measurement that enables a severe stroke patient confined to their bed to receive elbow rehabilitation exercises. The developed elbow rehabilitation robot was providewitha two-axis force/torque sensor which can detect force Fz and torque Tz, thereby allowing it to measure therotational force (Tz) exerted on the elbow and the signal force Fz which can be used as a safety device. The robot was designed and manufactured for severe stroke patients confined to bed, and the robot program was manufactured to perform flexibility elbow rehabilitation exercises. Asa result of the characteristics test of the developed rehabilitation robot, the device was safely operated while the elbow rehabilitation exercises were performed. Therefore, it is thought that the developed rehabilitation robot can be used for severe stroke patients.