• 한국산업정보학회논문지
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• 제21권4호
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• pp.43-53
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• 2016

본 논문에서는 선반가공에서 모터전류 신호를 이용하여 공구 파손을 감지하는 연구를 수행하였다. 본 연구에서는 먼저, 다양한 환경 변화에 대한 모터 전류 신호의 특성을 명확하게 파악하기 위해 신뢰성을 갖고 있는 절삭력과 모터전류 사이의 상관관계를 분석하였으며, 이를 기준으로 하여 공구파손시의 모터 전류 신호에 대해 분석하였다. 다양한 가공 실험을 통하여 절삭조건 변화에 따른 절삭력 신호와 주축 모터전류 신호의 정적 성분에 대한 상관관계를 분석하였다. 그 결과 절삭력과 모터전류 사이에 비례관계가 존재한다는 것을 알 수 있었으며, 이를 통해 모터 전류 신호만으로도 공구 파손을 감지 할 수 있을 것으로 판단하였다. 한편, 다양한 공구 파손 실험을 통해 절삭력과 모터전류 신호 사이에도 높은 상관관계가 존재함을 확인하였다. 이러한 공구파손 신호와 일반적인 선반가공의 가공신호를 분류하기 위해 본 논문에서는 새로운 방식의 감지 방법을 제시하였다. 제시한 분류 방법에 대해 여러 차례에 걸친 검증을 통해 공구파손 감지를 위한 모터 전류신호의 감지 신뢰성을 평가하였다.

• 전력전자학회논문지
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• 제11권1호
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• pp.46-55
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• 2006

본 논문은 DC 모터와 MR(magnetorheological) 브레이크를 갖는 하이브리드 구동기의 제어 방법을 제안한다 로봇을 포함하여 여러 영역에서 이용되는 DC 모터는 대표적인 능동형구동기로 중량 대비 출력 이 작고, 출력한계로 인해 어느 정도 이상의 제어 이득에서 힘 제어 특성이 불안정해지는 성질이 있다. 따라서 이러한 DC 모터의 제어 불안정성을 해결하고, 투명성을 높이기 위해 반능동형 구동기인 MR 브레이크를 DC 모터와 병렬로 연결한 하이브리드 구동기를 제안하고 이에 대하여 네트워크 이론에 기반을 둔 제어 방법을 제안한다. 입력전류의 방향에 따라 스스로 출력을 내는 DC 모터와는 달리 MR 브레이크는 입력전류의 부호가 바뀌는 것에 상관없이 외부의 부하와 반대의 출력을 내는 것이 그 특징이다. 이러한 MR 브레이크의 성질을 수동적이라 하고 네트워크 이론의 수동성을 이용한 하이브리드 구동기의 힘 제어 방법을 제안하고 실험을 통해 이의 성능과 안정성을 입증하였다.

• 센서학회지
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• 제23권2호
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• pp.127-133
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• 2014

This paper describes a design and manufacture of a two-axis force sensor and a single-axis force sensor for the fingers of an intelligent robot's hand. The robot's finger is composed of a two-axis force sensor, a first knuckle, a single-axis force sensor, a second knuckle, a spring, a motor of first knuckle, a motor of second knuckle, and so on. The two-axis force sensor attached to the first knuckle and the single-axis force sensor attached to the second knuckle were designed and manufactured, and the characteristics test of two sensors was carried out. As a test results, the interference error of the two-axis force sensor was less than 0.68%, the repeatability error of each sensor was less than 0.02%, and then the non-linearity was less than 0.03%. It is thought that the sensors can be used for the fingers of the intelligent robot's hand for rehabilitation exercise of finger patients.

• 대한전기학회논문지:전기기기및에너지변환시스템부문B
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• 제55권10호
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• pp.505-510
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• 2006

This paper deals with skew and overhang effects of permanent magnet linear synchronous motor(PMLSM). The detent force and thrust characteristics considering skew and overhang effects of permanent magnet are analyzed by 3D finite element method and the results are compared to experimental values. As skew and overhang are applied to permanent magnet, the thrust is almost the same value but the detent force is reduced remarkably. By harmonic analysis, the distortion ratio of thrust is remarkably reduced from 4.29[%] to 2.3[%]. and, the ripple ratio of thrust is decreased from 8.2[%] to 3.56[%] at the same time. But, the lateral force which operate as the perpendicular direction of skew direction is generated. The lateral force and normal force acts by braking force between mover and LM-guide.

• Journal of international Conference on Electrical Machines and Systems
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• 제1권4호
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• pp.419-424
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• 2012

This paper presents a tubular reciprocating translational motion permanent magnet synchronous motor for percussive drilling applications for offshore oil & gas industry. The motor model and rock model are built up by doing force analysis of the motor and analyzing the physical procesof impact. The optimization of input voltage waveforms to maximize the rate of penetration is done by simulations. The simulation results show that the motor can be utilized in percussive drilling applications and achieve a very large impact force. Simulation results for optimization also show that second harmonic input voltage produces a higher rate of penetration than the sine wave and fourth harmonic input voltages.

• 대한기계학회논문집A
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• 제30권5호
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• pp.609-614
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• 2006

Recently linear motor has been used mainly for high speed feeding performance of machine tools. The advantages of linear motor are not only high speed but high accuracy, because it is not required the coupling and ballscrew for converting rotary to liner motion. Before applying in different moving system, the dynamometer is necessary to test the performance. In Korea, the linear motor is producing in a couple of company However, the liner motor dynamometer is not commercialized yet, like as rotary motor dynamometer. In this paper, a linear motor dynamometer is designed and manufactured using a MR damper. The dynamometer system developed in this study could be used for testing the positioning accuracy fur different loading conditions, traction forces, dynamic performance and so on.

• 대한전기학회논문지:전기기기및에너지변환시스템부문B
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• 제55권1호
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• pp.16-20
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• 2006

The proposed paper presents an integrated linear actuator which combines Transverse Flux Linear Motor(TFLM) for Household elelctric applications. They both use the same primary magnetic circuit, but they have different secondary movers. The paper presents a new design of linear motor for a new electromagnetic linear actuator, an tintegrated TFLM. The calculated tthrust force is good agreement with experiments. We have studied a transient response of a linear actuator with a damping ratio, spring constant and specially a pressed power patterns for a constant stroke control.

• Journal of Welding and Joining
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• 제24권6호
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• pp.13-20
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• 2006

Resistance spot welding is widely used for joining sheet metals in the automotive manufacturing process. Recently, servo-gun is used to increase the productivity and precise control the acting force. However, force control mechanisms have not been investigated with servo-guns until now. In this paper, it is proved that servo-motor current is proportional to torque and by experiment, experimental equation between servo-motor current and electrode force was derived. Algorithm for feedback control of electrode force was suggested using current measurement. In addition, applying soft touch method to this system the impact between electrode and specimen, which is the problem of air gun, could be reduced. Indentation made the force decrease in holding time of resistance spot welding. In order to overcome this problem, force compensation using the servo gun was used and it improved weld strength in good welding current range.

• Journal of Electrical Engineering and Technology
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• 제6권6호
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• pp.793-798
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• 2011

Numerous methods are available for reducing the end-effect force of linear machines. Majority of these methods focus on redesigning the poles or slots. However, these methods require additional manufacturing cost and decrease the power density. The current paper introduces another approach to reduce the end-effect force. The new approach is a method of tuning the input phase current magnitudes individually. According to the proposed method, reduction of the end-effect force could be achieved without redesigning the poles/slots or attaching auxiliary poles/slots. The proposed method is especially applicable when the target motor is very expensive or will be used for a special mission, such as hauling army vehicles equipped with three single-phase inverters. The validity of the suggested method was exemplified by the finite element method with three-phase permanent-magnet linear synchronous motor.

• 대한기계학회논문집A
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• 제25권9호
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• pp.1334-1340
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• 2001

In this paper, the experimental modeling of the force between permanent magnet and iron-core solenoid is suggested for more accurate control of 3 D.O.F. motor using the electromagnetic force. In the case of iron-core solenoid, the general equation of solenoid cant be used simply because of its nonlinearity. Therefore, the magnetic flux density is estimated through the concept of equivalent permanent magnet. The force distribution between permanent magnet and iron-core solenoid is more dependent on the magnetization of iron core caused by the permanent magnet than any other parameters. Therefore, the equation of the force estimation between these magnetic systems can be modeled by the experimental function of the magnetization of iron core. Especially, if the distance between iron-core solenoid and permanent magnet is far enough, the force equation through experiment can be expressed from only the current of coil and the distance between iron-core solenoid and permanent magnet. It means that Coulombs law can be used for magnetic systems and it is validated through the experiment. Therefore, force calibration is performed by the concept of Coulombs law.