• 한국결정성장학회지
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• 제29권1호
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• pp.32-38
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• 2019

서비스디자인 방법론을 통해 사용 편의성에 중점을 둔 신개념의 모듈형 자전거 액세서리를 탄소 소재를 이용하여 개발하였다. 기존의 탄소 재질을 사용할 경우 자전거 주행 중 충격에 견디지 못하거나, 파손 현상이 발생하였으며, 이러한 문제점을 해결하고자 새로운 소재(S Foam Core 소재)를 적용 하였다. 기존 탄소 재질과 S Foam Core 소재의 강도, 뒤틀림 강도, 충격흡수 및 진동감쇄 측정을 하였고, S Foam Core가 적용된 제품이 기존 탄소 소재 보다 더 우수한 결과를 얻었다. 본 연구에서는 S Foam Core 소재로 프로토 타입을 제작하여, 자체 실험을 통해 검증하였고, 이를 보고하고자 한다.

• 대한가정학회지
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• 제11권1호
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• pp.26-43
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• 1973

This study was carried out on the Sewbility of Urethane Foam usually used as coldproof lining. The Sewability was estimated with the Puckering Grade and Seam Efficiency according to the thicknes of urethane foam, fineness and material of sewing thread, and the sort of covering fabric. The result shows the following ; 1. The thick foam proportinally shows the low Puckering Grade. 2. Effect on the sewability is small in fineness of sewing thread but large in material. Especially silk thread shows the greatest sewability in foam sewing. When the material of covering fabric is same as that of sewing thread (for example ; p/c fabric and p/c thread) the sewability is excellent in special. 3. Taffeta in covering foam is not suitable to foam sewing, satin and twill show superior sewability without reagrd to the thickness of foam. 4. In case of sewing foam covered with tricot, optimum thickness of foam and fineness of sewing thread through pretest must determine. 5. The thicker foam is the better seam efficiency tends, and Seam Efficiency largely effects to the strength of the sewing thread itself. 6. The seam Efficiency can heighten with the strength of sewing thread in proportion to that of covering fabric.

• 한국분말재료학회지
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• 제22권2호
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• pp.93-99
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• 2015

This study investigated the microstructure and tensile properties of a recently made block-type Ni-Cr-Al powder porous material. The block-type powder porous material was made by stacking multiple layers of powder porous thin plates with post-processing such as additional compression and sintering. This study used block-type powder porous materials with two different cell sizes: one with an average cell size of $1,200{\mu}m$ (1200 foam) and the other with an average cell size of $3,000{\mu}m$ (3000 foam). The ${\gamma}$-Ni and ${\gamma}^{\prime}-Ni_3Al$ were identified as the main phases of both materials. However, in the case of the 1,200 foam, a ${\beta}$-NiAl phase was additionally observed. The relative density of each block-type powder porous material, with 1200 foam and 3000 foam, was measured to be 5.78% and 2.93%, respectively. Tensile tests were conducted with strain rates of $10^{-2}{\sim}10^{-4}sec^{-1}$. The test result showed that the tensile strength of the 1,200 foam was 6.0~7.1 MPa, and that of 3,000 foam was 3.0~3.3 MPa. The elongation of the 3,000 foam was higher (~9%) than that (~2%) of the 1,200 foam. This study also discussed the deformation behavior of block-type powder porous material through observations of the fracture surface, with the results above.

• 소성∙가공
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• 제11권8호
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• pp.701-709
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• 2002

Aluminium foam material is highly porous material, which has the complicated cellular structure defined by randomly distributed pores in metallic matrix. This structure gives the characteristic properties which cannot be achieved by any other conventional processes. As the properties of aluminium foam material significantly depend on its porosity, a desired profile of properties can be tailored by changing the foam density. But various defects lead to undesirable effects on the mechanical properties. Mechanical properties are dependent on cell sizes and aspect ratios. Therefore, this paper presents the effects of various processing parameters of various parameters on the mechanical properties. For the sake of this, combined stirring was used to fabricate aluminum foam materials by the parameters. Compression and bending tests were performed to investigate the effects of cell sizes and aspect ratios on the mechanical properties.

• 한국분말재료학회지
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• 제17권6호
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• pp.489-493
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• 2010

Nickel-based and iron-based alloys have been developed and commercialized for a wide range of high performance applications at severely corrosive and high temperature environment. This alloy foam has an outstanding performance which is predestinated for diesel particulate filters, heat exchangers, and catalyst support, noise absorbers, battery, fuel cell, and flame distributers in burners in chemical and automotive industry. Production of alloy foam starts from high-tech coating technology and heat treatment of transient liquid-phase sintering in the high temperature. These technology allow for preparation of a wide variety of foam compositions such as Ni, Cr, Al, Fe on various pore size of pure nickel foam or iron foam in order for tailoring material properties to a specific application.

• 한국구조물진단유지관리공학회 논문집
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• 제7권4호
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• pp.139-147
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• 2003

국내 재래식 터널의 대부분에 존재하는 배면공동은 라이닝의 균열, 누수, 응력집중 등을 유발하여 터널 안정성에 큰 영향을 미치게 된다. 이러한 배면공동의 보강은 공동을 뒤채움하는 방법이 일반적으로 적용되고 있는데, 본 연구에서는 현재 산업폐기물로 취급되어 버려지고 있는 석분토를 이용하여 터널 뒤채움용 경량기포 충전재를 개발하였고, 실내물성시험과 노후터널에 대한 현장적용시험을 수행하여 개발 충전재의 적용성 평가를 실시하였다.

• 한국생산제조학회지
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• 제23권1호
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• pp.32-37
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• 2014

Open-cell silicon foam is difficult to cut using conventional machining processes because of its low stiffness. That is, open-cell silicon foam is easily pressed down when the tool is engaged, which makes it difficult to remove the material in the form of chip. This study proposes an advanced method of machining open-cell silicon foam by freezing the material using liquid nitrogen. Furthermore, the machining conditions are optimized to maximize the efficiency of material removal and minimize the usage of liquid nitrogen by conducting experiments under various machining conditions. The results show that open-cell silicone foam products with free surface can be successfully machined by employing the proposed method.

• 비파괴검사학회지
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• 제36권6호
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• pp.474-482
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• 2016

가벼운 다공성 구조재로서 널리 사용되는 캘빈 폼(foam) 재료의 탄성특성을 초음파를 이용하여 조사하였다. 캘빈 폼의 구조는 tetrakaidecahedron의 단위 셀(unit cell)이 규칙적으로 3차원 배열된 구조를 갖고 있는데 본 연구에서는 SoildWorks 프로그램에서 캘빈 단위 셀을 설계하고 ABS 플라스틱 재료를 이용하여 3차원 프린터로 제작한 후 초음파시험을 수행하였다. 캘빈 구조체는 기공이 많은 재료이기 때문에 초음파가 투과할 수 없어서 빈 공간을 모두 파라핀 왁스로 충진하여 초음파가 투과할 수 있도록 하였다. 파라핀을 충진한 캘빈 구조체는 초음파의 비행시간(TOF)을 이용하여 초음파 속도를 계산한 후, 이 복합 구조체에 대한 탄성 구조 모델을 기반으로 캘빈 구조체만의 탄성계수를 계산하였다. 측정된 캘빈 구조체의 탄성계수 값은 모재(ABS 플라스틱) 탄성계수의 약 3.4%가 되는 것으로 나타났는데 이 평가 결과는 선행된 연구 결과들에서 나타난 실험값이나 이론 해석 결과와 잘 일치하는 것을 확인할 수 있었다.

• 한국화재소방학회논문지
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• 제34권2호
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• pp.7-13
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• 2020

경질 폴리우레탄(Polyurethane) 폼(Foam)의 난연 성능을 개선하기 위하여 외부에 물유리를 코팅하였다. 무기질인 물유리 코팅층이 적용된 우레탄폼의 콘칼로리메터의 열방출율(Heat release rate)은 급격히 감소하였다. 폴리우레탄 표면에 코팅된 물유리는 화염에 노출되었거나 가열되었을 때 유리화 반응과 미 탈출 수분에 의한 발포현상으로 인해 유리질 폼을 형성하게 된다. 폴리우레탄 폼 위에 형성된 유리질 폼은 단열층이 되어 10 min 이상 폴리우레탄 폼의 연소를 억제하였다. 이러한 결과에 따라서 물유리는 경질 폴리우레탄 폼의 난연 특성을 개선할 수 있음을 확인하였다.

• 비파괴검사학회지
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• 제36권1호
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• pp.9-17
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• 2016

The elastic modulus of a 3D-printed Kelvin foam plate is investigated by measuring the acoustic wave velocity of 1 MHz ultrasound. An isotropic tetrakaidecahedron foam with 3 mm unit cell is designed and printed layer upon layer to fabricate a Kelvin foam plate of 14 mm thickness with a 3D CAD/printer using ABS plastic. The Kelvin foam plate is completely filled with paraffin wax for impedance matching, so that the acoustic wave may propagate through the porous foam plate. The acoustic wave velocity of the foam plate is measured using the time-of-flight (TOF) method and is used to calculate the elastic modulus of the Kelvin foam plate based on acousto-elasticity. Finite element method (FEM) and micromechanics is applied to the Kelvin foam plate to calculate the theoretical elastic modulus using a non-isotropic tetrakaidecahedron model. The predicted elastic modulus of the Kelvin foam plate from FEM and micromechanics model is similar, which is only 3-4% of the bulk material. The experimental value of the elastic modulus from the ultrasonic method is approximately twice as that of the numerical and theoretical methods because of the flexural deformation of the cell edges neglected in the ultrasonic method.