• Title/Summary/Keyword: Flushing system

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Development of Oil Flushing System with Microbubble Generator (마이크로 버블 발생장치와 결합된 오일 플러싱 장치 개발)

  • Hong, Sung-Ho;Lee, Kyung-Hee;Jeong, Nam-Wha
    • Tribology and Lubricants
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    • v.38 no.3
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    • pp.109-114
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    • 2022
  • This paper reports the development of an oil flushing system combined with a microbubble generator. Oil flushing plays a crucial role in regulating the lubricant's performance during the lubricant replacement process. Moreover, harmful contaminants, such as sludge, wear particles, and rust, from piping systems or lubrication system can be removed by oil flushing. Oil flushing aims to increase the system's efficiency using a dedicated flushing oil, increasing of the supply pressure and generating a vortex. In addition, it helps the mechanical system or equipment achieve peak performance and reduces the potential for premature failure. However, the contaminant-removal applications of existing oil flushing system are limited. In this research, we aim to improve the performance of oil flushing system by incorporating a microbubble generator, which uses the venture effect to generate microbubbles and mixes them with lubricant. The microbubbles in the blended lubricant remove contaminants from the lubrication system more effectively. Structural mechanics and fluid dynamics are analyzed through fluid-structure interaction (FSI) analysis, and the numerical analysis results are used for the designing the system. The magnitude of the maximum stress is investigated based on the pressure results obtained by the CFD analysis; through the CFD analysis, the mixing ratio of air (bubble) and lubricant is evaluated using the volume of fluid (VOF) model according to the working conditions.

Development of an Integrated Oil Purification System (통합형 오일 정제 시스템의 개발)

  • Hong, Sung-Ho;Lee, Kyung-Hee;Jeong, Nam-Wha
    • Tribology and Lubricants
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    • v.38 no.4
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    • pp.121-127
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    • 2022
  • This study presents the development of an integrated oil purification system consisting of moisture removal, oil flushing, and oil filtering devices. In this system, the oil flushing device is combined with a micro-bubble generator. Oil purification is necessary for ensuring the high performance of the lubricant through the efficient removal of contaminants and thus enables good maintenance of mechanical systems. The developed purification system removes moisture, varnish, and solid particles. Moreover, during oil purification, the oil flushing device separates foreign materials and contaminants remaining in the lubricating oil piping or mechanical systems. The microbubble generator, which is combined with the oil flushing device, can separate harmful contaminants, such as sludge, wear particles, and rust, from piping or lubrication systems through the cavitation effect. Moisture is removed using a double high-vacuum chamber, while sludge and varnish are removed via electro-absorption using a high-voltage generator. Additionally, the total maintenance cost of the system is reduced through the use of domestically fabricated cartridge filters composed of glass fiber and cellulose. The heater, which maintains the temperature of the lubricant at 60℃, can process 41,000 L of lubricant simultaneously. Multiple tests confirmed that the proposed integrated purification system exhibits good performance in oil flushing and removal of water and varnish.

Prediction of a Flushing Rate in an Embayment System for Construction of an Environmentally Sound Harbor (환경친화적 항만건설을 위한 항내 희석률 예측)

  • Jeong, Mi-Hoon;Park, Seok-Soon
    • Journal of Environmental Impact Assessment
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    • v.9 no.3
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    • pp.215-228
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    • 2000
  • This paper presents a novel method to predict a flushing rate in an embayment system, which can be utilized to assess an environmental impact caused by harbor construction. The method was successfully applied to the Ulsan-Onsan coastal area. The flushing rate was computed on the basis of water quality changes predicted by US Army Corps of Engineers' RMA-2/RMA-4 models. After calibration and verification to the measured tidal elevation and current velocity, the model was used to estimate the flushing rate in the proposed harbor. The water quality was simulated for 96 hours and the flushing rate was computed. The results indicated that the proposed harbor would significantly reduce the flushing rate in the Onsan harbor, especially at the small embayment area near the south breakwater. The flushing rate was evaluated for several alternatives, of which the tidal flow channel of 1,000 $m^2$ in the south pier appeared to be the best mitigation measure. This study proposes that the prediction of flushing rate would be a novel method to assess a water quality impact caused by harbor construction.

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Optimal Design of Mud Flushing System in Ballast tank of LNG Carrier (LNG선 Ballast Tank Mud Flushing System의 최적설계)

  • Park, Sang Hyeop;Song, Yoo Seok;Kim, Young Bok
    • Transactions of the KSME C: Technology and Education
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    • v.4 no.2
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    • pp.85-92
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    • 2016
  • During ballast of a LNG carrier, the mud at the sea floor can enter the tanks together with the ballast water if the LNG terminal is located at shallow water region. In order to remove the mud deposited on the tank floor during deballasting, the mud flushing system in the ballast tanks is applied. In this study, various analyses to conform the efficiency in the mud removal are performed. In order to design the mud flushing system, the particle size of the mud is measured by particle size analyzer. Flushing performance is evaluated by numerical analysis. From the results of numerical analysis including flow field and piping system network, the optimized flushing system is determined.

Effects of nitrogen gas flushing in comparison with argon on rumen fermentation characteristics in in vitro studies

  • Park, KiYeon;Lee, HongGu
    • Journal of Animal Science and Technology
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    • v.62 no.1
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    • pp.52-57
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    • 2020
  • In rumen in vitro experiments, although nitrogen gas (N2) flushing has been widely used, its effects on rumen fermentation characteristics are not clearly determined. The present study is the first to evaluate the effects of N2 flushing on rumen fermentation characteristics in in vitro batch culture system by comparing with new applicable non-metabolizable gas: argon (Ar). The rumen fluid was taken from two Korean native heifers followed by incubation for 3, 9, 12, and 24 h with N2 or Ar flushing. As a result, in all incubation time, N2 flushing resulted in higher total gas production than Ar flushing (p < 0.01). Additionally, in N2 flushing group, ammonia nitrogen was increased (p < 0.01). However, volatile fatty acids profiles and pH were not affected by the flushing gases (p > 0.05). In conclusion, the present study demonstrated that N2 flushing can influence the rumen nitrogen metabolism via increased ammonia nitrogen concentration and Ar flushing can be used as a new alternative flushing gas.

Advanced Water Treatment by Tubular Alumina Ceramic Ultrafiltration: Effect of Periodic Water-back-flushing Period

  • Park, Jin-Yong;Lee, Song-Hui
    • Korean Membrane Journal
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    • v.11 no.1
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    • pp.15-20
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    • 2009
  • The periodic water-back-flushing using permeate water was performed to minimize membrane fouling and to enhance permeate flux in tubular ceramic ultrafiltration (UF) system for Gongji stream water treatment in Chuncheon city. The filtration time (FT), which was the water-back-flushing period, 2 min with periodic 15 sec water-back-flushing showed the highest value of dimensionless permeate flux ($J/J_o$), and the lowest value of resistance of membrane fouling ($R_f$), and we acquired the highest total permeate volume ($V_T$) of 6.35 L. Consequently FT 2 min at back-flushing time (BT) 15 sec could be the optimal condition in advanced UF water treatment of Gongji stream. Then the average rejection rates of pollutants by our tubular ceramic UF system were 99.4% for Turbidity, 31.8% for $COD_{Mn}$, 22.6% for $NH_3$-N and 65.9% for T-P.

Water Treatment of High Turbid Source by Tubular Ceramic Microfiltration with Periodic Water-back-flushing System

  • Lee, Hyuk-Chan;Park, Jin-Yong
    • Korean Membrane Journal
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    • v.9 no.1
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    • pp.12-17
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    • 2007
  • We performed periodic water-back-flushing using permeate water to minimize membrane fouling to enhance permeate flux in tubular ceramic microfiltration system for water treatment of high turbid source. The filtration time (FT) = 2 min with periodic 6 sec water-back-flushing showed the highest value of dimensionless permeate flux ($J/J_o$), and the lowest value of resistance of membrane fouling ($R_f$), and we acquired the highest total permeate volume $(V_T)\;=\;6.805L$. Also in the result of BT effect at fixed FT = 10 min and BT (back-flushing time) = 20 sec showed the lowest value of $R_f$ and the highest value of $J/J_o$, and we could obtain the highest $V_T\;=\;6.660\;L$. Consequently, FT = 2 min and BT = 6 sec could be the optimal condition in water treatment of high turbid source above 10 NTU. However, FT = 10 min and BT = 20 sec was superior to reduce operating costs because of lower back-flushing frequency. Then the average quality of water treated by our tubular ceramic MF system was turbidity of 0.07 NTU, $COD_{Mn}$ of 1.86 mg/L and $NH_3-N$ of 0.007 mg/L.

A study on the removal of particulate matters using unidirectional flushing (단방향 플러싱에 의한 입자성 물질의 제거에 관한 연구)

  • Kim, Dooil;Cheon, Subin;Hyun, Inhwan
    • Journal of Korean Society of Water and Wastewater
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    • v.29 no.3
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    • pp.371-380
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    • 2015
  • Particulate matters in a water distribution system are main causes of turbidity and discoloration of tap water. They could be removed by conventional or uni-directional flushing in a water distribution system. The behaviors and required flow velocity of particles are not well known for their flushing. A model water main and hydrant were made from transparent acrylic pipe of 30mm and 16mm in diameter, respectively. We analyzed the effect of flushing velocity, particle density, and particle diameter. We found that the existence of break-though velocities at which particles begin to be removed, and which are affected by their physical properties. The removal efficiencies seemed to be influenced by resuspension capabilities related to their upward movement from the bottom. Heavy particles like scale were hard to remove through upflow hydrant because the falling velocity, calculated using Stokes' law, was higher. Particle removal efficiencies of upward hydrant and downward drain showed minor differences. Additionally, the length between hydrant and control valve affected flushing efficiency because the particulate matters were trapped in this space by inertia and recirculating flow.

Flood Risk Management for Weirs: Integrated Application of Artificial Intelligence and RESCON Modelling for Maintaining Reservoir Safety

  • Idrees, Muhammad Bilal;Kim, Dongwook;Lee, Jin-Young;Kim, Tae-Woong
    • Proceedings of the Korea Water Resources Association Conference
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    • 2020.06a
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    • pp.167-167
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    • 2020
  • Annual sediment deposition in reservoirs behind weirs poses flood risk, while its accurate prediction remains a challenge. Sediment management by hydraulic flushing is an effective method to maintain reservoir storage. In this study, an integrated approach to predict sediment inflow and sediment flushing simulation in reservoirs is presented. The annual sediment inflow prediction was carried out with Artificial Neural Networks (ANN) modelling. RESCON model was applied for quantification of sediment flushing feasibility criteria. The integrated approach was applied on Sangju Weir and also on estuary of Nakdong River (NREB). The mean annual sediment inflow predicted at Sangju Weir and NREB was 400,000 ㎥ and 170,000 ㎥, respectively. The sediment characteristics gathered were used to setup RESCON model and sediment balance ratio (SBR) and long term capacity ratio (LTCR) were used as flushing efficiency indicators. For Sangju Weir, the flushing discharge, Qf = 140 ㎥/s with a drawdown of 5 m, and flushing duration, Tf = 10 days was necessary for efficient flushing. At NREB site, the parameters for efficient flushing were Qf = 80 ㎥/s, Tf = 5 days, N = 1, Elf = 2.24 m. The hydraulic flushing was concluded feasible for sediment management at both Sangju Weir and NREB.

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Effects of flushing techniques on water quality at extremity with low chlorine residuals in drinking water distribution systems (수질 취약지역 및 관말에서 플러싱 적용 먹는물 수질 개선 효과)

  • Ko, Kyung-Hoon;Kweon, Ji-Hyang;Kim, In-Ja;Lim, Woo-Hyuk
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.3
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    • pp.313-324
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    • 2011
  • Several complaints from consumers on red or turbid waters were often filed at the same places although various efforts were made to improve water quality in the drinking water plant. The red water problems were occurred due to corrosion of main water pipe, especially at extremity. The low concentrations of chlorine indicating poor water quality were detected at the problematic location. To solve the poor water quality at the extremity, flushing techniques, i.e., conventional flushing, unidirectional flushing, and continuous flushing, were recently practiced. In this study, effects of conventional flushing on water qualities were examined by comparing turbidity and residual chlorine before and after flushing. In addition, more detailed analyses on water qualities at the tap water were conducted to learn a reduction pattern during flushing. Five items from geographic information system of water distribution were used to obtain a relationship with water quality, washing duration or amounts of washing water. The flushing was effective to meet the National Drinking Water Quality Standard with simple and relatively short time operation. The key operational parameter in flushing was amounts of washing water which should be estimated based on water quality of the consumer's tap water. The positive relationship between the residual chlorine and pipe length implied that detention time in the pipeline was the main cause of the complaints. More experiments on effectiveness of flushing are needed to determine reasonable strategies of flushing.