• Title/Summary/Keyword: Fluidized bed process

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Effect of Bed Insert Geometry on CO Conversion of WGS Catalyst in a Fluidized Bed Reactor for SEWGS Process (SEWGS 공정을 위한 유동층 반응기에서 내부 삽입물의 모양이 WGS 촉매의 CO 전환율에 미치는 영향)

  • Ryu, Hojung;Kim, Hana;Lee, Dongho;Jin, Gyoungtae;Park, Youngcheol;Jo, Sungho
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.6
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    • pp.535-542
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    • 2013
  • To enhance the performance of SEWGS system by holding the WGS catalyst in a SEWGS reactor using bed inserts, effect of bed insert geometry on CO conversion of WGS catalyst was measured and investigated. Small scale fluidized bed reactor was used as experimental apparatus and tablet shaped WGS catalyst and sand particle were used as bed materials. The cylinder type and the spring type bed inserts were used to hold the WGS catalysts. The CO conversion of WGS catalyst with the change of steam/CO ratio was determined based on the exit gas analysis. Moreover, gas flow direction was confirmed by bed pressure drop measurement for each case. The measured CO conversion using the bed inserts showed high value comparable to previous results even though at low catalyst content. Most of input gas flowed through the bed center side when we charged tablet type catalyst into the cylinder type bed insert and this can cause low $CO_2$ capture efficiency because the possibility of contact between input gas and $CO_2$ absorbent is low in this case. However, the spring type bed insert showed good reactivity and good distribution of gas, and therefore, the spring type bed insert was selected as the best bed insert for SEWGS process.

Catalytic Fast Pyrolysis of Tulip Tree (Liriodendron) for Upgrading Bio-oil in a Bubbling Fluidized Bed Reactor

  • Ly, Hoang Vu;Kim, Jinsoo;Kim, Seung-Soo;Woo, Hee Chul;Choi, Suk Soon
    • Clean Technology
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    • v.26 no.1
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    • pp.79-87
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    • 2020
  • The bio-oil produced from the fast pyrolysis of lignocellulosic biomass contains a high amount of oxygenates, causing variation in the properties of bio-oil, such as instability, high acidity, and low heating value, reducing the quality of the bio-oil. Consequently, an upgrading process should be recommended ensuring that these bio-oils are widely used as fuel sources. Catalytic fast pyrolysis has attracted a great deal of attention as a promising method for producing upgraded bio-oil from biomass feedstock. In this study, the fast pyrolysis of tulip tree was performed in a bubbling fluidized-bed reactor under different reaction temperatures, with and without catalysts, to investigate the effects of pyrolysis temperature and catalysts on product yield and bio-oil quality. The system used silica sand, ferric oxides (Fe2O3 and Fe3O4), and H-ZSM-5 as the fluidized-bed material and nitrogen as the fluidizing medium. The liquid yield reached the highest value of 49.96 wt% at 450 ℃, using Fe2O3 catalyst, compared to 48.45 wt% for H-ZSM-5, 47.57 wt% for Fe3O4 and 49.03 wt% with sand. Catalysts rejected oxygen mostly as water and produced a lower amount of CO and CO2, but a higher amount of H2 and hydrocarbon gases. The catalytic fast pyrolysis showed a high ratio of H2/CO than sand as a bed material.

Design and Simulation of Fluidized Bed System for Waste Propellant Treatment by Computational Fluid Dynamics (폐 추진제 소각을 위한 유동층 반응기 설계 및 CFD 공정 모사)

  • Lee, Jiheon;Lee, Inkyu;Kim, Hyunsoo;Park, Jungsoo;Oh, Min;Moon, Il
    • Journal of the Korean Institute of Gas
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    • v.22 no.2
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    • pp.84-89
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    • 2018
  • Recently, many studies have focused on the explosive waste treatment in terms of the safety and environmental pollution. A combustion process using fluidized bed incinerator has several profits : continuous process, low pollutive gases such as NOx, and high process efficiency. This study focused on the design of the propellant combustion reactor by using computational fluid dynamics(CFD) simulation technique. As a result, the reactions are successfully simulated in cylindrical incinerator, and. The study will influence to the research about treatment of explosive wastes.

Chlorination of the scheelite concentrate in a fluidized bed reactor (유동층 반응기에서 회중석 정광의 염소화반응)

  • Um, Myeong-Heon;Park, Yong-Sung;Lee, Chul-Tae
    • Applied Chemistry for Engineering
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    • v.4 no.3
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    • pp.591-600
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    • 1993
  • Chlorination of tungsten from scheelite ore in a fluidized bed reactor has been investigated to develope tungsten extractive metallurgical process by the chlorination. All of the results in this experiment showed tungsten component could be sucessively chlorinated in a fluidized bed reactor. The proper conditions are as follows; reaction temperature $900^{\circ}C$, reaction time : 20min, $Cl_2$ gas velocity : 3.2cm/sec and petroleum coke-to-scheelite ore weight ratio : 0.2. Also the mean diameters of scheelite and petroleum coke were $150.5{{\mu}m}$ and $750.9{{\mu}m}$ respectively. Under these conditions, over 95% of tungsten component in scheelite was chlorinated.

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Reaction Characteristics of WGS Catalyst with Fraction of Catalyst in a Batch Type Fluidized Bed Reactor (회분식 유동층 반응기에서 촉매함량 변화에 따른 WGS 촉매의 반응특성)

  • Ryu, Ho-Jung;Hyun, Ju-Soo;Kim, Ha-Na;Hwang, Taek-Sung
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.4
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    • pp.465-473
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    • 2011
  • To find the optimum mixing ratio of WGS catalyst with $CO_2$ absorbent for SEWGS process, water gas shift reaction tests were carried out in a fluidized bed reactor using commercial WGS catalyst and sand (as a substitute for $CO_2$ absorbent). WGS catalyst content, gas velocity, and steam/CO ratio were considered as experimental variables. CO conversion increased as the catalyst content increased during water gas shift reaction. Variations of the CO conversion with the catalyst content were small at low gas velocity. However, those variations increased at higher gas velocity. Within experimental range of this study, the optimum operating condition(steam/CO ratio=3, gas velocity = 0.03 m/s, catalyst content=10 wt.%) to get high CO conversion and $CO_2$ capture efficiency was confirmed. Moreover, long time water gas shift reaction tests up to 20 hours were carried out for two cases (catalyst content = 10 and 20 wt.%) and we could conclude that the WGS reactivity at those conditions was maintained up to 20 hours.

Development of syngas supplying system for BTL (Biomass to Liquid) process (BTL(Biomass to Liquid) 공정을 위한 합성가스 공급 시스템 개발)

  • Kim, Y.D.;Kim, B.J.;Moon, J.H.;Lee, U.D.;Kim, K.S.;Yang, C.W.;Lee, J.W.;Lee, S.H.;Kim, J.H.;Lee, S.B.
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.223-226
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    • 2012
  • Biomass to Liquid (BTL) is an attractive option for using biomass as an renewable energy. A syngas supplying system has been designed for BTL system, based on the Fischer-Tropsche (FT) process, and long-term operation test was conducted. The syngas supplying system is composed of a fluidized bed gasifier, gas cleaning and compression system, and methanol absorption system. Stable operation of more than hundred hours was achieved with several champaigns. In addition, a pilot scale biomass gasifier has been developed for 1 bbl/day BTL system and its performance was evaluated. Some preliminary results and current status of the development of BTL system will be presented.

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A Study on Fluidized Bed Process Powder Coating Insulation and Electrical Degradation Properties for Bus Duct (부스닥트용 유동침적방식의 절연 및 열화 특성연구)

  • Kang, Chul-Hwa;Choi, Ji-Hyun;Park, Ji-Kun;Ju, Hyun-Don;Kim, Hyun-Hee
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2011.11a
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    • pp.413-416
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    • 2011
  • 대용량 기기의 효율적인 전력 공급을 위해 부스닥트의 수요가 급증하고 있으며, 특히 컴팩트형 부스닥트는 케이블에 비해 무게와 부피가 가볍고 전력 효율도 25% 이상 우수하며, 기술의 핵심은 에폭시분체도료의 절연 특성 향상과 제작공정의 최적화와 안정화이다. 따라서 본 연구에서는 유동침적방식(Fluidized Bed Process)에 대한 최적화와 에폭시 분체도료의 절연설계 및 열화특성에 대해 실험 검토 하였다. 또한 전기화재의 주된 원인인 아크방전특성과 절연파괴 특성에 대한 분석과 더불어 다양한 상용제품들의 특성을 비교하였다.

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Conceptual Design of 50 kW thermal Chemical-Looping Combustor and Analysis of Variables (열량기준 50kW급 매체순환식 가스연소기의 개념설계 및 변수해석)

  • 류호정;진경태
    • Journal of Energy Engineering
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    • v.12 no.4
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    • pp.289-301
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    • 2003
  • To develop a chemical-looping combustion technology, conceptual design of 50 kW thermal chemical-looping combustor, which is composed of two interconnected pressurized circulating fluidized beds, was performed by means of mass and energy balance calculations. A riser type fast fluidized bed was selected as an oxidizer and a bubbling fluidized bed was selected as a reducer by mass balance for the chemical-looping combustor. Calculated values of bed mass, solid circulation flux, and reactor dimension by mass and energy balance calculations were suitable for construction and operation of chemical-looping combustor. It is concluded from the comparison of the design results and operating values of commercial circulating fluidized bed that the process outline is realistic. Moreover, the previous results support that oxygen carrier particle, NiO/bentonite, fulfills the conversion rates needed for the proposed design. The effects of system capacity, metal oxide content in a oxygen carrier particle, amount of steam input, gas velocity, and solid depth on design values were investigated and the changes in the system performance can be estimated by proposed design tool.

Effect of Height on CNT Aggregates Size and Shape in Freeboard Region of a Fluidized Bed (유동층 반응기 프리보드 내 높이에 따른 CNT 응집체 형상 변화)

  • Kim, Sung Won
    • Korean Chemical Engineering Research
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    • v.57 no.1
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    • pp.105-110
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    • 2019
  • Effect of height on the size and shape of carbon nanotube (CNT) aggregates in the freeboard region of a bubbling fluidized bed ($0.15m\;i.d.{\times}2.6m\;high$) has been determined. Feret diameter and Heywood diameter of the CNT aggregates in the freeboard region of fluidized bed increased with increasing gas velocity. The average aggregate diameters and CNT particle number in the aggregates decreased with increasing of height in the freeboard. Aspect ratio increased as the location was closer to the surface of the dense phase, but decreased at the highest location. Solidity did not show any significant changes with height. The results showed the aggregates formation process is affected by the height in the freeboard. A correlation was proposed to predict the Heywood diameter of the CNT aggregates.

A Study on Prevention of Fouling Formation by Reduction Reaction of CaSO4 in a Biomass Circulating Fluidized Bed Combustion (바이오매스 순환유동층 연소에서 CaSO4 환원반응에 의한 파울링 발생 방지 연구)

  • Seong-Ju Kim;Sung-Jin Park;Sung-Ho Jo;Se-Hwa Hong;Yong-Il Mun;Tae-Young Mun
    • New & Renewable Energy
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    • v.19 no.1
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    • pp.1-11
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    • 2023
  • A large amount of carbon monoxide (CO) is generated in circulating fluidized bed combustion, the process whereby a hot cyclone separates unburned fuel. However, calcium sulfate (CaSO4), when combined with a high CO content, can cause fouling on the surface of the steam tube installed inside the integrated recycle heat exchangers (INTREX). In this study, CaSO4 decomposition was investigated using 0.2-3.2 vol.% CO and 1-3 vol.% oxygen (O2) at 850℃ for 20 min in a lab-scale fluidized bed reactor. The results show that CaSO4 decomposes into CaS and CaO when CO gas is supplied, and SO2 emissions increase from 135 ppm to 1021 ppm with increasing CO concentration. However, the O2 supply delayed SO2 emissions because the reaction between CO and O2 is faster than that of CaSO4; nevertheless, when supplied with CaCO3, the intermediate product, SO2 was significantly released, regardless of the CO and O2 supply. In addition, agglomerated solids and yellow sulfur power were observed after solid recovery, and the reactor distributor was corroded. Consequently, a sufficient O2 supply is important and can prevent fouling formation on the INTREX surface by suppressing CaSO4 degradation.