• Title/Summary/Keyword: Fluid Forming

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Flow Analysis of the Air Pocket in Draw Die (드로우 금형의 에어포켓 유출 유동해석)

  • Hwang, Se-Joon;Park, Warn-Gyu;Kim, Chul;Oh, Se-Wook;Cho, Nam-Young
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.345-348
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    • 2006
  • In sheet metal forming process using press and draw die some defect can be made because of the high pressure of air pocket between draw die and the product. The purpose of this study is to develop a program to decide an optimal combination of air vent hole size and number to prevent those defect on product. The air inside air pocket is considered as ideal gas and the compression and expansion is assumed as isentropic process. The mass flow is computed in two flow condition: unchocked and chocked condition. The present computation obtains required cross-sectional area of air vent hole for not exceeding the user specified pressure such as the pressure for yielding strength of the product or the pressure for unchocked flow. To validate the program the present results are compared with the results of other researchers and commercial CFD code.

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Dual Solutions for Steady Natural Convection of Air in Horizontal Cylindrical Annulus (수평 원주형 환형내에서의 정상상태의 공기의 자연대류에 대한 이중해)

  • Yu, Ju-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.9
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    • pp.2981-2990
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    • 1996
  • Dual solutions for steady natural convection of air between two horizontal concentric cylinders are numerically investigated in the range of $D_i$/TEX>/L(=diameter of inner cylinder/gap width)$\leq$10. It is found that, when the Rayleigh number based on the gap width exceeds a certain critical value, a new flow pattern forming two counter-rotating eddies in the half of the annulus can be realized, which is different from the crescent-shaped flow commonly observed. In the new flow pattern, the fluid near the top of the hot inner cylinder moves downward. This solution is found for D$_{i}$/L.geq.0.3, but not for$D_i$/TEX>/L$\leq$0.2. As $D_i$/TEX>/L increase, the critical Rayleigh number is decreased, and tends to a finite limit.t.

A Study on the Mechanism of Clusters Formation of ER Fluids (ER유체의 클러스터 형성 메커니즘에 관한 연구)

  • Rhee Eun-Jun.;Park Myeong-Kwan.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.503-506
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    • 2002
  • Electrorheological fluids(ERFs) show a rapid and reversible increase in viscosity by applied electric field. It is called the electrorheological effect (ER effect). The reason for ER effect is the induction of an electric dipole in each particle, leading to the formation of clusters in the direction of the field, which resist fluid flow. Generally, the behavior of ER fluids has been modeled on those of Bingham fluids. But there are some differences between Bingham fluids and ER fluids. The visualization of ER fliuds are presented and ER effects by the forming, growing and breaking of clusters are discussed. In the low shear rate area, the pressure drop is measured by a pressure sensor and the formation of ER particles is visualized by video camera. The reason for the nonlinear behavior of ER fluids at low shear rate is explained through results of visualization.

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Effect of Beating Time and Fines Content on the Drainage Properties of BKP (고해처리와 미세분 함량에 따른 BKP의 탈수특성변화)

  • 성용주;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.1
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    • pp.52-60
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    • 1999
  • Drainage rate in wet-end, which has significant influences on the production capacity, product quality and process economics in papermaking, becomes an important factor in the modern high speed papermaking processes owing to increased level of fines contained in today's pulp materials and increased papermaking system closure. A study was carred out to investigate the influence of beating and fines content on natural and vacuum dewatering using a vacuum drainage tester. Increase in beating and accumulation of fines in the stock decreased natural dewatering, Vacuum dewatering effect, however, increased substantially as beating and fines content were increased. But this increase in vacuum dewatering decreased again when a stock is severely beaten or fines content is greater than 35%. Above this level of fines content, mobile fines migrates to the interstices of the forming web to cause sealing or plugging which restrict fluid movement through the web.

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Ultra-fine Grained and Dispersion-strengthened Titanium Materials Manufactured by Spark Plasma Sintering

  • Handtrack, Dirk;Sauer, Christa;Kieback, Bernd
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.725-726
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    • 2006
  • Ultra-fine grained and dispersion-strengthened titanium materials (Ti-Si, Ti-C, Ti-Si-C) have been produced by high energy ball milling and spark plasma sintering (SPS). Silicon or/and carbon were milled together with the titanium powder to form nanometer-sized and homogeneously distributed titanium silicides or/and carbides as dispersoids, that should prevent grain coarsening during the SPS compaction and contribute to strengthening of the material. The microstructures and the mechanical properties showed that strength, hardness and wear resistance of the sintered materials have been significantly improved by the mechanisms of grain refinement and dispersion strengthening. The use of an organic fluid as carrier of the dispersoid forming elements caused a significant increase in ductility.

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Heating and Cooling Performance of a Ground Coupled Heat Pump System with Energy-Slab (에너지슬래브 적용 지열원 열펌프 시스템의 성능 특성에 관한 실증 연구)

  • Choi, Jong-Min
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.2
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    • pp.196-203
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    • 2012
  • Energy foundations and other thermo-active ground structure, energy wells, energy-slab, and pavement heating and cooling represent an innovative technology that contributes to environmental protection and provides substantial long-term cost savings and minimized maintenance. This paper focuses on earth-contact concrete elements that are already required for structural reasons, but which simultaneously work as heat exchangers. Pipes, energy slabs, filled with a heat carrier fluid are installed under conventional structural elements, forming the primary circuit of a geothermal energy system. The natural ground temperature is used as a heat source in winter and a heat sink in summer. The geothermal heat pump system with energy-slab represented very high heating and cooling performance due to the stability of EWT from energy slab. However, the performance of it seemed to be affected by the atmospheric air temperature.

Lengthening of Hot Forging Die Life for Flange Yoke Forming (플랜지 요크 성형용 열간단조 금형의 수명 연장)

  • 김세환
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.1
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    • pp.36-41
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    • 2003
  • The purpose of this study was to find a way to lengthen the life of hot closed forging die. The fluid interpretation on the plastic deformation of billet of billet was performed by finite element method. And design modification on the impression shape was also performed. The defaced part on the impression surface was mended by the developed build-up welding method. The die life was 3,000 units but alter the procedure it was lengthened up to 5,000.

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Analysis of Fluid Flows in a High Rate Spiral Clarifier and the Evaluation of Field Applicability for Improvement of Water Quality (고속 선회류 침전 장치의 유동 해석 및 수질 개선을 위한 현장 적용 가능성 평가)

  • Kim, Jin Han;Jun, Se Jin
    • Journal of Wetlands Research
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    • v.16 no.1
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    • pp.41-50
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    • 2014
  • The purpose of this study is to evaluate the High Rate Spiral Clarifier(HRSC) availability for the improvement of polluted retention pond water quality. A lab scale and a pilot scale test was performed for this. The fluid flow patterns in a HRSC were studied using Fluent which is one of the computational fluid dynamic(CFD) programs, with inlet velocity and inlet diameter, length of body($L_B$) and length of lower cone(Lc), angle and gap between the inverted sloping cone, the lower exit hole installed or not installed. A pilot scale experimental apparatus was made on the basis of the results from the fluid flow analysis and lab scale test, then a field test was executed for the retention pond. In the study of inside fluid flow for the experimental apparatus, we found out that the inlet velocity had a greater effect on forming spiral flow than inlet flow rate and inlet diameter. There was no observable effect on forming spiral flow LB in the range of 1.2 to $1.6D_B$(body diameter) and Lc in the range of 0.35 to $0.5L_B$, but decreased the spiral flow with a high ratio of $L_B/D_B$ 2.0, $Lc/L_B$ 0.75. As increased the angle of the inverted sloping cone, velocity gradually dropped and evenly distributed in the inverted sloping cone. The better condition was a 10cm distance of the inverted sloping cone compared to 20cm to prevent turbulent flow. The condition that excludes the lower exit hole was better to prevent channeling and to distribute effluent flow rate evenly. From the pilot scale field test it was confirmed that particulate matters were effectively removed, therefore, this apparatus could be used for one of the plans to improve water quality for a large water body such as retention ponds.

Geochemical Study on the Genesis of Chuncheon Nephrite Deposit (춘천 연옥의 기원에 관한 지구화학적 연구)

  • 박계현;노진환
    • The Journal of the Petrological Society of Korea
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    • v.9 no.2
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    • pp.53-69
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    • 2000
  • To reveal the origin of the Chuncheon nephrite deposit, radiogenic isotopes of Sr and Pb, stable isotopes of 0 and H, and rare earth elements concentrations were analyzed. Such geochemical data were integrated to track the stepwise changes during the various ore formation stages. All the samples from the nephrite deposit have significantly low 0 isotopic ratios compared with the marble from which they had been formed, which reflects the very important role of the crustal circulating water with low 6180 and 6D in every stage of ore formation. There were progressive decrease of 6180 and 6D during the genesis of Chuncheon nephrite deposit. Newly formed minerals during the ore formation reveal disequilibrium with existing minerals in the respect of 0 isotope, which suggests that the ore-forming fluid of circulating water origin was involved with significant water-rock ratios in every step of ore formation process. The ore samples have Sr and Pb isotopic ratios similar to the values of Kyeonggi gneiss complex within which the deposit is located, which also suggests the important role of crustal circulating water in the genesis of the deposit. In conclusion, all the geochemical data support that major portion of the ore-forming fluid of Chuncheon nephrite deposit was derived ultimately from the surface water of meteoric origin. The meteoric water supplied Sr and Pb through leaching the rocks surrounding the ore deposits.

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Genesis of the REE Ore Deposits, Chungju District, Korea: Occurrence Features and Geochemical Characteristics (충주지역 희토류 광상의 성인: 산출상태와 지화학적 특성)

  • Park, Maeng-Eon;Kim, Gun-Soo
    • Economic and Environmental Geology
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    • v.28 no.6
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    • pp.599-612
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    • 1995
  • Some REE ore deposits are located in the middle part the of Korean peninsula. Geotectonically, the REE ore deposits situated on the Kyemyeongsan Formation of northern margin of the Okcheon geosynclinal belt and in the transitional zone between Kyeonggi massif and the Okcheon belt, with a deep-seated fracture separating the two tectonic units. The Kyemyeongsan Formation are different in lithology and metamorphic grade from the Gyeonggi massif and the Okcheon super group. The sequence of Kyemyeongsan Formation is dominantly composed of acidic metavolcanic and volcaniclastic rocks associated with alkaline igneous rocks which are related to volcano-plutonism. The REE ore deposits contain mainly Ce-La, Ta-Nb, Y, Y-Nd and Nd-Th group minerals. More than 15 RE and REE minerals have been found in the deposits, such as allanite, fergusonite, thorite bestnaesite, euxenite, polyclase, monazite, columbite, (Nb)-rutile, okanoganite, sphene, zircon, illmenite and some other unknown minerals. According to the characteristics of the mineral association, the REE ore deposits may be divided into 4 ore types; Zircon-REE, allanite-REE, feldspar-REE and fluorite-REE type. The Sm-Nd isochron age of the REE ore is 330 Ma, and the Sm-Nd model age is 1.11 Ga with ${\varepsilon}_{Nd(t)}$ being - 2.9. This data suggest that the REE ore deposit was formed in the early Carboniferous, and the ore-forming material came from the mantle. The REE ores show distinct light REE enrichment with strong negative Eu anomaly. The REE patterns of schistose rocks from Kyemyeongsan Formation are similar to felsic volcanics from rifts or back arc basins in or near continental crust. The genesis of the REE ore deposit is quite complicated. Different geologic processes are displayed in the studied area; sedimentation, volcanic activity, metamorphism and hydrothermal replacement. Alkali granite has suffered extensive post-magmatic metasomatism of a high temperature to produce alkali metasomatites. Geochemical charateristics show that metasomatism of alkaline fluid was probably the dominant ore-forming process in Chungju district.

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