• Title/Summary/Keyword: Flow Residence Time

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Numerical Study of Internal Flow in Twin Screw Extruder and Its Mixing Performance Analysis (이축 스크루 압출기내 유동의 수치 해석과 혼합 성능 분석)

  • Kim, Nak-Soo;Kim, Hong-Bum;Lee, Jae-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.1 s.244
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    • pp.32-41
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    • 2006
  • We analyzed the non-Newtonian and non-isothermal flow in the melt conveying zone in co-rotating and counter-rotating screw extruder system with the commercial code, STAR-CD, and compared the mixing performance with respect to screw speed and rotating direction. The viscosity of fluid was described by power-law model. The dynamics of mixing was studied numerically by tracking the motion of particles in a twin screw extruder system. The extent of mixing was characterized in terms of the residence time distribution and average strain. The results showed that high screw speed decreases the residence time but increases the shear rate. Therefore higher screw speed increases the strain and has better mixing performance. Counter-rotating screw extruder system and co-rotating screw extruder has the similar shear rate with the same screw speed in spite of different rotating direction. However, the counter-rotating screw has good mixing performance, which is resulted from longer residence time than that of co-rotating screw extruder.

A Preliminary Study on CF4 Decomposition Reaction Mechanism Using High Temperature Flow Reactor (고온 유동 반응기를 이용한 CF4 분해 반응기구에 대한 선행 연구)

  • Kim, Yoeng-Jae;Lee, Dae Keun;Kim, Seung Gon;Noh, Dong-Soon;Ko, Chang-Bog;Kim, Yongmo
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.157-159
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    • 2015
  • In this study, $CF_4$ decomposition was experimentally investigated in a high temperature flow reactor. Effects of temperature, reactant composition and concentration, and residence time on its decomposition into other stable species were analyzed. Then the results were compared to numerical results obtained using Chemkin Plug Flow Reactor model with Princeton Chemistry. As a preliminary result higher decomposition rate is obtained for higher reactor temperature and long residence time when proper reactants are supplied.

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Modeling 2D residence time distributions of pollutants in natural rivers using RAMS+ (RAMS+를 이용한 하천에서 오염물질의 2차원 체류시간 분포 모델링)

  • Kim, Jun Song;Seo, Il Won;Shin, Jaehyun;Jung, Sung Hyun;Yun, Se Hun
    • Journal of Korea Water Resources Association
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    • v.54 no.7
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    • pp.495-507
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    • 2021
  • With the recent industrial development, accidental pollution in riverine environments has frequently occurred. It is thus necessary to simulate pollutant transport and dispersion using water quality models for predicting pollutant residence times. In this study, we conducted a field experiment in a meandering reach of the Sum River, South Korea, to validate the field applicability and prediction accuracy of RAMS+ (River Analysis and Modeling System+), which is a two-dimensional (2D) stream flow/water quality analysis program. As a result of the simulation, the flow analysis model HDM-2Di and the water quality analysis model CTM-2D-TX accurately simulated the 2D flow characteristics, and transport and mixing behaviors of the pollutant tracer, respectively. In particular, CTM-2D-TX adequately reproduced the elongation of the pollutant cloud, caused by the storage effect associated with local low-velocity zones. Furthermore, the transport model effectively simulated the secondary flow-driven lateral mixing at the meander bend via 2D dispersion coefficients. We calculated the residence time for the critical concentration, and it was elucidated that the calculated residence times are spatially heterogeneous, even in the channel-width direction. The findings of this study suggest that the 2D water quality model could be the accidental pollution analysis tool more efficient and accurate than one-dimensional models, which cannot produce the 2D information such as the 2D residence time distribution.

Hydrodynamics and parametric study of an activated sludge process using residence time distribution technique

  • Sarkar, Metali;Sangal, Vikas K.;Bhunia, Haripada
    • Environmental Engineering Research
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    • v.25 no.3
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    • pp.400-408
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    • 2020
  • Hydrodynamic study of Activated Sludge Process (ASP) is important to optimize the reactor performance and detect anomalies in the system. Residence time distribution (RTD) study has been performed using LiCl as tracer on a pilot scale aeration tank (AT) and ASP, treating the pulp and paper mill effluent. The hydraulic performance and treatment efficiency of the AT and ASP at different operating parameters like residence time, recycle rate was investigated. Flow anomalies were identified and based on the experimental data empirical models was suggested to interpret the hydrodynamics of the reactors using compartment modelling technique. The analysis of the RTD curves and the compartment models indicated increase in back-mixing ratio as the mean hydraulic retention time (MHRT) of the tank was increased. Bypassing stream was observed at lower MHRT. The fraction of dead zone in the tank increased by approximate 20-25% with increase in recycle rate. The fraction of the stagnant zone was found well below 5% for all performed experiments, which was under experimental error. The substrate removal of 91% for Chemical oxygen demand and 96% for Biochemical oxygen demand were observed for the ASP working at a hydraulic mean residence time 39 h MRT with a 20% recycling of activated sludge.

A Study on Aerobic Fluidized-Bed Biofilm Reactor for Treating Industrial Wastewaters(III) -Mathematical model for organic removal- (산업폐수처리를 위한 호기성 생물막 유동층 반응기의 연구(III) -유기물 제거에 관한 수학적 모델-)

  • 안갑환;박상준;송승구
    • Journal of Environmental Science International
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    • v.2 no.4
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    • pp.331-336
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    • 1993
  • A mathematical model for organic removal efficiency was investigated in a fluidized bed biofilm reactor by changing the feed flow rate, the residence time and the recycle flow rate. In batch experiment, organic removal could be assumed as first order and an intrinsic first order rate constant(k1) was found $6.4{\times}^{-6}cm^3/mg{\cdot}sec$ at influent COD range of 3040 - 6620 mg/L. In continuous experiment, at the condition of the influent COD, 3040 mg/L, the superficial upflow velocity, 0.47 cm/sec, the biofilm thickness 336 ${\mu}m$ and the biofilm dry density 0.091 g/mL, the calculated COD removal efficiency from the mathematical model gave 60% which was very close to the observed value of 66 %. As the feed flow rate was increased, the COD removal efficiency was sharply decreased and at constant feed flow rate, the COD removal efficiency was decreased also as the residence time being decreased.

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A Study of Residence Time Calculation Methods in Decay Tank Design (감쇠탱크 설계를 위한 체류시간 계산 방법에 관한 연구)

  • Jung, Minkyu;Seo, Kyoungwoo;Kim, Seonghoon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.5
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    • pp.220-230
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    • 2017
  • In this study we apply and compare a variety of numerical methods for calculating residence time distribution in decay tanks, a major design component in the for reducing N-16 radioactivity. Our research group has used a streamlined method using user-defined particle numbers. However, this streamlined method has several problems, including low exiting particle ratios, particle diminishing, and unphysical time distribution, among others. We utilize three numerical methods to establish residence time and time distribution (streamlined, discrete phase method [DPM], and user defined scalar [UDS]) and subsequently compare the averaged results of each. The three tests demonstrate the flow features within the decay tanks, which are then numerically simulated to enable comparison. We conclude that although each simulation predicts similar time averages, the UDS methodology provides a smoother time distribution and tracer contour plots at specific times.

A Study for Collection and Mixing Characteristics of Particles in a Modified Cyclone Particle Collector (변형구조의 싸이클론 집진기에서 분진의 집진 및 혼합특성 연구)

  • Kang, Soon-Kook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.485-492
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    • 2013
  • The effect on collection efficiency with 2-stage vortex finder diameter and back mixing of solid flow due to swirling intensity, turbulence eddies, wall bouncing using the residence time distribution of particle flow in a common and modified cyclone. Higher collection efficiencies of fly ash in a modified cyclone(S = 13, 15cm) are showed than common cyclone. Collection efficiency in modified cyclone was highest at 2-stage vortex finder diameter, S = 13 cm. Variances of residence time distribution and average residence times of glass bead were increased with a diameter(S) of 2-stage vortex finder due to swirling intensity and turbulence eddies. Back mixing of solid flow in a modified cyclone were increased with a gas inlet velocity and showed higher than a common cyclone.

LARGE EDDY SIMULATION OF VORTEXING FLOW IN THE MOLD WITH DC MAGNETIC FIELD

  • Zhongdong Qian;Yulin Wu
    • Journal of computational fluids engineering
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    • v.10 no.1
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    • pp.56-62
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    • 2005
  • Large eddy simulation of vortexing flow of molten steel in the continuous casting mold with and without DC magnetic field was conducted. The influence of the position of magnetic field to the residence time and depth of the vortex was analyzed. The mechanism of the influence of magnetic field to the vortexing flow was found. The computational results show that the vortexing flow is the result of shearing of the two un-symmetric surface flows from the mold narrow faces when they meet adjacent to the SEN; the un-symmetric flow for turbulent vortex is caused by turbulent energy of the fluid and that for biased vortex is caused by biased flow and the turbulent energy of fluid; with the moving of the magnetic field from the centerline of the outlet of the SEN to the free surface, the surface velocity is decreased gradually and the depth of the turbulent vortex and the biased vortex is decreased, the residence time is increased with the magnetic field moves from DL=120mm to DL=60mm and then decreased; the turbulent vortex and the biased vortex can be eliminated when the magnetic field is located at the free surface.

Numerical Calculations on Flow and Behavior of Pulverized Coal and Ash Particles in 2-Stage Entrained-Flow Gasifier (2단 분류층 석탄가스화기 내의 열유동 및 미분탄/재 입자거동 계산)

  • Hwang, Jung-Ho;Park, Sun-Ho;Jung, Jin-Do
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.7
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    • pp.895-904
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    • 2001
  • Flow fields, temperature distributions, and particle trajectories in a 2-stage entrained-flow gasifier are calculated using a CFD code, FLUENT. Realizable k-$\xi$ model is used as a turbulent model. Because of swirling flow there appear recirculation regions near the burners. The characteristics of flow fields and temperature distributions in the gasifier are dependent on the swirl number of the system. Mean residence time of the particles in the reductor is inversely proportional to particle size, particle density and swirl number. As the swirl number is increasing, the particles injected from the combustor burners approach the wall near the combustor burners, which prevents the particles from entering the reductor and thus attatching the reductor wall. If the lower combustor burner angle is larger than the higher combustor burner angle for a given swirl number, the particles may move toward the reductor and cause ash/slag deposition problem.

Nano-Soot Particle Formation in Ethene/Air Inverse Diffusion Flame (에틸렌/공기 역 확산화염에서의 나노 매연 입자 생성)

  • Lee, Eui-Ju;Shin, Hyun-Joon;Oh, Kwang-Chul;Shin, Hyun-Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.9
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    • pp.1101-1109
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    • 2004
  • Experimental measurements of flame structure and soot characteristics were performed fur ethene inverse diffusion flames (IDF). IDF has been considered as the excellent flow field to study the incipient soot because soot particle do not experience the oxidation process. In this study, LIF image clarified the reaction zone of IDF with OH signal and PAH distribution. laser light scattering technique also identified the being of soot particle. To address the degree of soot maturing, C/H ratio and morphology of soot sample were investigated. From these measurements, the effect of flow residence time and temperature on soot inception could be suggested, and more details on soot characteristic in the IDF was determined according to fuel dilution and flame condition. The fuel dilution results in a decrease of temperature and enhancement of residence time, but the critical dilution mole fraction is existed for temperature not to effect on soot growth. Also, the soot inception evolved on the specific temperature and its morphology are independent of the fuel dilution ratio of fuel.