• Title/Summary/Keyword: Flow Injection Analysis

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A Study for Rocket Exhaust Flow Cooling due to the Central Spray Type Water Injection (중앙 분사 방식 냉각수 투입에 의한 로켓 연소 후류 냉각에 관한 연구)

  • Kang, Sun-Il;Nam, Jung-Won;Huh, Hwan-Il
    • Aerospace Engineering and Technology
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    • v.12 no.1
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    • pp.163-172
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    • 2013
  • In this study, the cooling of rocket exhaust plume by sprayed water inside plume were investigated as varying of sprayed water mass, location, and method using computational fluid analysis. For Analyze rocket exhaust plume, a single species unreacted analysis model based on the chemically frozen analysis was used and the discrete particle model which was a kind of Euler-Lagrangian analysis model was used for simulate sprayed water inside plume. It was confirmed that the temperature of plume was reduced without cooling when water mass was two times of plume mass through analysis results.

Design of Gate System in Injection Molding of a Dashboard by CAMPmold

  • Choi D. S.;Han K. H.;Kim H. S.;Im Y. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.04a
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    • pp.33-39
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    • 2003
  • Injection molding is widely used in producing various plastic parts due to its high productivity and the demand for high precision injection molded products is ever increasing. To achieve successful product quality and precision, the design of gating and runner systems in the injection mold is very important since it directly influences melt flow into the cavity. Some defects such as weld lines and overpacking can be effectively controlled with proper selection of gate locations. In the present study, the design of gate locations in injection molding of a dashboard for automobiles was carried out with CAMPmold, a PC-based simulation system for injection molding. A dummy runner was developed to simulate a runner system in order to increase the efficiency of the analysis. The numbers and locations of gates were varied in the present investigation as that an acceptable design was obtained in terms of reduced maximum pressure and clamping force.

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Retardation Analysis of Plastic Optic Lens according to Injection Speed Variation (사출속도 변화에 따른 플라스틱 광학렌즈의 위상차 해석)

  • Park, Soo-Hyun;Kim, Tae-Kyu;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.93-98
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    • 2015
  • This study focuses on simulation technology in the injection molding process for plastic optic lenses. The CAE program 3D TIMON was used to predict retardation, flow patterns and warpage deformation. The results were compared to the results of optic lenses as measured using the WPA-100 retardation measurement device with injection molding CAE for retardation predictions. According to the analysis and measured results, the distributions of retardation between the CAE results and the measurement results were similar. It was also confirmed that varying the injection speed had an effect on the injection pressure, warpage deformation and retardation distribution. As the injection speed increases, the injection pressure also increases and warpage deformation decreases. However, as the injection speed increases, the retardation distribution deteriorates.

An Experimental Study on the Flow Characteristics and the Stratification Effects in Visualization Engine Using the DPIV and the Entropy Analysis (DPIV와 엔트로피 해석방법을 이용한 가시화 엔진내의 유동 특성 및 성층효과에 관한 실험적 연구)

  • Lee Changhee;Lee Kihyung;Lee Changsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.9-18
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    • 2005
  • The objective of this study is to analyse the spray characteristics according to the injection duration under the ambient pressure condition, and the injection timing in the visualization engine. In order to investigate the spray behavior, we obtained the spray velocity using the PIV method that has been an useful optical diagnostics technology, and calculated the vorticity from spray velocity component. These results elucidated the relationship between vorticity and entropy which play an important role in the diffusion process for the early injection case and the stratification process for the late injection case. In addition, we quantified the homogeneous diffusion rate of spray using the entropy analysis based on the Boltzmann's statistical thermodynamics. Using these method, it was found that the concentration of spray droplets caused by the increase of injection duration is more effective than the increase of momentum dissipation. We also found that the homogeneous diffusion rate increased as the injection timing moved to the early intake stroke process and BTDC $50^{\circ}$ was the most efficient injection timing for the stratified mixture formation during the compression stroke.

A Numerical Study on the Effect of DVI Nozzle Location on the Thermal Mixing in RVDC

  • Kang, Hyung-Seok;Cho, Bong-Hyun
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.11a
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    • pp.283-288
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    • 1996
  • Direct safety injection into the reactor vessel downcomer annulus(DVI) is a fundamental feature of the KNGR(Korean Next Generation Reactor) four-train safety injection system. The numerical analysis of thermal mixing of ECC(Emergency Core Cooling) water through DVI with the water in the RVDC(Reactor Vessel Downcomer) annulus has been performed, in order to study the impact of nozzle location on the pressurized thermal shock and safety analysis. The results of this study show that the thermal mixing due to the natural circulation induced by the limiting accident conditions is sufficient to prevent temperature in the RVDC from dropping to the level of concern for PTS. When the DVI nozzle is located right above the cold leg, the temperature distribution at the outlet of flow field is most uniform. The tool used for numerical analysis is CFDS-FLOW3D.

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Analysis of Combustor and Nozzle for Monopropellant Satellite Thruster (단일추진제 위성추력기 내 연소기 및 노즐 유동 해석)

  • Lee, Sung-Nam;Baek, Seung-Wook;Kim, Su-Kyum;Yu, Myoung-Jong
    • Journal of the Korean Society of Combustion
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    • v.15 no.2
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    • pp.12-18
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    • 2010
  • A numerical analysis was performed to predict the thermo-fluid dynamic characteristics of hydrazine monopropellant reaction in the thruster combustor and nozzle. A 1-D porous model was introduced to simulate catalytic reaction by iridium in the combustor while 2-D axisymmetric analysis was applied to predict the nozzle flow. The chemical species and temperature variations were predicted by changing the injection pressure and mass flow rate and their results were validated by comparison with limited experimental data. The thrust variation with injection pressure could be estimated using the current 1-D combustor modeling.

The Determination of Dissolved Total Fe by Flow Injection Analysis in Environmental Samples

  • Kim, Do Hoon;Takeda, Kazuhiko;Sakugawa, Hiroshi;Lee, Jin Sik
    • Analytical Science and Technology
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    • v.14 no.6
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    • pp.510-515
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    • 2001
  • There has been an increasing need for analytical methods of dissolved total iron (tFe) that are highly sensitive, rapid, inexpensive and simple for environmental samples. A sensitive flow injection analysis (FIA) method for determining the concentration of tFe in environmental samples was developed. The proposed method required 10 minutes and only $500{\mu}L$ of sample for and analysis. The standard deviation was 5.0% at $0.5{\mu}gL^{-1}$ (n=6), and the detection limit was $0.075{\mu}gL^{-1}$. The developed method was applied to environmental samples such as tap water, mineral water, rain, snow and cloud water. Since this FIA system was free form interferences of coexisting ions commonly found in samples, sub-${\mu}gL^{-1}$ level of tFe could be easily determined without further preconcentration and separation.

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Metal Injection Molding Analysis of WGV Head in a Turbo Charger of Gasoline Automobile (가솔린 자동차 터보차져용 WGV Head의 금속 분말 사출성형 해석)

  • Park, Bo-Gyu;Park, Si-Woo;Park, Dae-Kyu;Kim, Sang-Yoon;Jeong, Jae-Ok;Jang, Jong-Kwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.4
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    • pp.388-395
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    • 2015
  • The waste gate valve (WGV) for gasoline vehicles operate in a harsh high-temperature environment. Hence, WGVs are typically made of Inconel 713C, which is a type of Ni-based superalloy. Recently, the metal injection molding (MIM) process has attracted considerable attention for parts used under high-temperature conditions. In this study, an MIM analysis for the head and other parts of the WGV is conducted using a commercial CAE program Moldflow. Further, optimal manufacturing conditions are determined by analyzing flow characteristics at various injection times and locations. Moreover, to improve the accuracy of the analysis results, we compare the actual temperature of the mold during injection processing with that observed through the analysis. As the results, metal injection patterns of analysis are well in accord with these of short shot test. And the temperature variations of analysis is also very similar with those of feedstock when metal injection molding.

Numerical Modeling of Injection/Compression Molding for Center-gated Center-gated Disk (Part II) (Center-gated 디스크에 대한 사출/압축 성형공정의 수치적 모델링)

  • Kim, Ilhwan;Park, seong-Jin;Chung, Seong-Taek;Kwon, Tai-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.302-310
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    • 1998
  • In the accompanying paper, part I, we have presented the physical modeling and the associated numerical analysis of injection molding process with a compressible viscoelastic fluid model. In part II, the effects of compression stage in the injection/compression molding process are presented. Numerical results showed that the injection/compression molding process reduced birefringence as compared with the injection molding process. In this respect, one can conclude that the injection/compression molding process is more suitable for manufacturing the precise optical products than the injection molding process. In the distribution of birefringence, the effect of packing procedure in injection/compression molding process was found to be similar to that in injection molding process. From the numerical results, we found that birefringence becomes smaller as the melt temperature gets higher and the closing velocity of the mold gets smaller with the flow rate and the mold temperature affecting the birefringence insignificantly. As far as the distribution of density is concerned, the flow rate, the melt temperature, and the closing velocity of the mold had insignificant effect on the distribution of density in comparison with the mold temperature.

Study on numerical analysis and experiment of the injection/ blow molding of a preform of PET Bottle (페트용기 성형을 위한 프리폼 사출성형 및 블로우 성형의 실험 및 해석에 관한 연구)

  • Kim, Jeong-Soon;Kim, Jong-Deok;Kim, Ok-Rae;Kwon, Chang-Oh
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.5
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    • pp.1119-1124
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    • 2008
  • This study presents the preform injection molding and the blow molding of the injection stretch-blow molding process for PET bottles. The numerical analysis of the injection molding and the blow molding of a preform is considered in this paper using CAE with a view to minimize the warpage and the thickness. In order to determine the design parameters and processing conditions in injection/blow molding, it is very important to establish the numerical model with physical phenomenon. In this study, a three dimensional model has been introduced for the purpose and flow simulations of filling, post-filling and cooling process are carried out. The simulations resulted in the warpage in good agreement with the measurements. Also, from the result of numerical analysis, we appropriately predicted the warpage, deformation and thickness distribution along the product walls.