• Title/Summary/Keyword: Flow Injection Analysis

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Numerical Analysis of Drag-Reducing Turbulent Flow by Polymer Injection with Reynolds Stress Model (레이놀즈응력모델을 이용한 난류의 고분자물질 첨가 저항감소현상에 대한 수치해석)

  • Ko, Kang-Hoon;Kim, Kwang-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.1
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    • pp.1-8
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    • 2000
  • A modified low-Reynolds-number Reynolds stress model is developed for the calculation of drag-reducing turbulent flows induced by polymer injection. The results without polymer injection are compared with the results of direct numerical simulation to ensure the validity of the basic model. In case of drag reduction, profiles of mean velocity and Reynolds stress components, in two-dimensional channel flow, obtained with a proper value of viscosity ratio are presented and discussed. Computed mean velocity profile is in very good agreement with experimental data. And, the qualitative behavior of Reynolds stress components with the viscosity ratio is also reasonable.

Measurement of Residual Stress Distribution in Injection-Molded Short Fiber Composites (단섬유 복합재료 사출성형물의 잔류응력 측정)

  • 김상균;이석원;윤재륜
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.61-63
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    • 2001
  • Residual stress distribution in injection-molded short fiber composites was determined using layer-removal method. Polysterene with 3 vol% carbon fibers was injection-molded into the tensile specimen. With milling machine layer-removal process was conducted and the curvature data were acquired. Treuting and Read analysis which is assuming isotropic material, and White analysis considering anisotropy due to the fiber orientation were used to calculate residual stress of the flow direction through the thickness direction and compared with each other.

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The Effects of Orthogonal Ribs on Structural Warpage During Plastic Injection Process (사출성형과정에서 직교리브가 구조물의 휨에 미치는 영향)

  • Lee, Sung-Hee;Hwang, Chul-Jin;Kang, Jung-Jin;Heo, Young-Moo
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.983-988
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    • 2004
  • In the present study, the effects of orthogonal ribs on structural warpage during injection molding process were investigated. Basic ribbed models for the evaluation of degree of warpage were introduced and designed. Injection molds for these models are manufactured based on the full 3D CAD/CAM technology and specimens are prepared for experiment. Numerical analysis using commercial plastic injection molding analysis software was also performed to compare the results with experimental ones. The variations of materials and parameters such as injection time, mold temperature, melt temperature, holding time were considered in the present work. It was shown that orthogonal ribs have significant effect on the reduction of warpage during the injection molding process.

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Analysis for injection molding and in-mold coating of automotive armrests (자동차 암레스트의 사출성형과 인몰드코팅에 관한 해석)

  • Park, Jong-Lak;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.48-54
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    • 2019
  • Analytical and experimental study were carried out in order to achieve simultaneous coating and injection molding of an automotive armrest. A mold was designed to be included one core and two cavities, which were composed of a substrate cavity and a coating cavity. The materials used were PC/ABS for substrate and 2-component Polyurethane for coating. The predicted flow patterns were in good agreement with experimental results in injection molding and in-mold coating. Based on analysis and experiment, it was found that the optimal processing conditions were packing pressure of 90MPa and holding time of 7sec.

The Effect of Various Molding Methods for Precision Optical Products Using Birefringence Analysis (정밀 광학부품의 복굴절 분석을 통한 각종 성형법의 영향에 관한 연구)

  • Min, I.K.;Cho, S.W.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.22 no.1
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    • pp.48-53
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    • 2013
  • As the adoption of injection molding technology increases, injected-molded optical products require higher dimensional accuracy and optical stability than ever before. In the present study, four kinds of molding methods, i.e., conventional injection molding (CIM), injection/compression molding (ICM), rapid heat and cooling the mold(RHCM) and rapid injection/compression molding (RICM) were selected in order to investigate the optical anisotropy of a 7 inch Light Guide Plate(LGP) by examining the gap-wise distribution of birefringence and the extinction angle. The results indicate that the compression process can decrease flow-induced birefringence over the whole region and that rapid heating can decrease the birefringence level better than conventional molding. In addition, for the combination of compression and rapid heating a reversal flow was detected from the distribution of the extinction angle near the gate.

Potentiometric Determination of L-Malate Using Ion-Selective Electrode in Flow Injection Analysis Syste

  • Kwun, In-Sook;Lee, Hye-Sung;Kim, Meera
    • Preventive Nutrition and Food Science
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    • v.4 no.1
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    • pp.79-83
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    • 1999
  • A potentiometric biosensor employing a CO3-2 ion-selective electrode(ISE) and malic enzyme immobilization in al flow injection analysis (FIA) system was constructed. Analytical parameters were optimized for L-malate determination . The CO3-2 -ISE-FIA system was composed of a pump, an injector, a malic enzyme (EC1.1.1.40) reactor, a CO3-2 ion-selective electrode, a pH/mV meter and a recorder. Cofactor NADP was also injected with substrate for theenzyme reaction into the system. Optimized analytical parameters for L-malate determination in the CO3-2 ISE-FIA system were as follows ; flow rate, 14.5ml/hr ; sample injection volume, 100ul; enzyme loading in the reactor, 20 units ; length of the enzyme reactor , 7 cm ; tubing length form the enzyme reactor to the detector as a geometric factor in FIA, 15 cm . The response time for measuring the entire L-malate concentration range (10-2 ~10-5 mol/L ; 4 injections )was <15minutes . In this CO3-2 -ISE-FIA system, the potential differences due to th eformation of CO3-2 by the reaction of malic enzyme on L-malate were correlated to L-malate concentration in the range of 10-2 ~10-5mol/L ; the detection limit was 10-5 mol/L. This potentionmetric CO3-2 ISE--FIA system was found to be useful for L-malate measurement.

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Development of Asymmetric Plastic Fan Product (비대칭형 플라스틱 팬 제품 개발)

  • Yon, Kyu-Hyun;Kim, Hyung-Kook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.53-59
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    • 2009
  • The analysis of injection molding process by CAE is widely used in development of plastic products. That comes from the fact that CAE analysis can reduce trial and error based on optimized design. On this study, by use of MOLDFLOW, the causes of product defects were found and solved by trade-off study. CAE analysis includes Flow-Cool-Warpage Analyses and finally a new mold-die design with better product quality was suggested. On injection molding of round-shaped plastic fan, new mold-die system with 4-tunnel gates located on the edge of a fan disc shows better quality rather than pin-point gate located on the center of a disc. That was effective in terms of flow mark removal and flatness improvement of the product.

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The Analysis of Two-phase Flow in a Lean Direct Injection Gas-turbine Combustor (희박연료 직접분사(Lean Direct Injection) 가스터빈 연소기의 이상유동 분석)

  • Lee, Kyobin;Kim, Jong-Chan;Sung, Hong-Gye
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.3
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    • pp.204-211
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    • 2019
  • The analysis on two-phase flow in a Lean Direct Injection(LDI) combustor has been investigated. Linearized Instability Sheet Atomization(LISA) and Aerodynamically Progressed Taylor Analogy Breakup(APTAB) breakup models are applied to simulate the droplet breakup process in hollow-cone spray. Breakup model is validated by comparing penetration length and Sauter Mean Diameter(SMD) of the experiment and simulation. In the LDI combustor, Precessing Vortex Core(PVC) is developed by swirling flow and most droplets are atomized along the PVC. It has been confirmed that all droplets have Stokes number less than 1.0.

Pore-scale Investigation on Displacement of Porewater by Supercritical CO2 Injection Using a Micromodel (초임계상 이산화탄소 주입으로 인한 공극수 대체에 관한 공극 규모의 마이크로모델 연구)

  • Park, Bogyeong;Lee, Minhee;Wang, Sookyun
    • Journal of Soil and Groundwater Environment
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    • v.21 no.3
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    • pp.35-48
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    • 2016
  • A micromodel was applied to estimate the effects of geological conditions and injection methods on displacement of resident porewater by injecting scCO2 in the pore scale. Binary images from image analysis were used to distinguish scCO2-filled-pores from other pore structure. CO2 flooding followed by porewater displacement, fingering migration, preferential flow and bypassing were observed during scCO2 injection experiments. Effects of pressure, temperature, salinity, flow rate, and injection methods on storage efficiency in micromodels were represented and examined in terms of areal displacement efficiency. The measurements revealed that the areal displacement efficiency at equilibrium decreases as the salinity increases, whereas it increases as the pressure and temperature increases. It may result from that the overburden pressure and porewater salinity can affect the CO2 solubility in water and the hydrophilicity of silica surfaces, while the neighboring temperature has a significant effect on viscosity of scCO2. Increased flow rate could create more preferential flow paths and decrease the areal displacement efficiency. Compared to the continuous injection of scCO2, the pulse-type injection reduced the probability for occurrence of fingering, subsequently preferential flow paths, and recorded higher areal displacement efficiency. More detailed explanation may need further studies based on closer experimental observations.

Rapid and massive throughput analysis of a constant volume high-pressure gas injection system

  • Ren, Xiaoli;Zhai, Jia;Wang, Jihong;Ren, Ge
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.908-914
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    • 2019
  • Fusion power shutdown system (FPSS) is a safety system to stop plasma in case of accidents or incidents. The gas injection system for the FPSS presented in this work is designed to research the flow development in a closed system. As the efficiency of the system is a crucial property, plenty of experiments are executed to get optimum parameters. In this system, the flow is driven by the pressure difference between a gas storage tank and a vacuum vessel with a source pressure. The idea is based on a constant volume system without extra source gases to guarantee rapid response and high throughput. Among them, valves and gas species are studied because their properties could influence the velocity of the fluid field. Then source pressures and volumes are emphasized to investigate the volume flow rate of the injection. The source pressure has a considerable effect on the injected volume. From the data, proper parameters are extracted to achieve the best performance of the FPSS. Finally, experimental results are used as a quantitative benchmark for simulations which can add our understanding of the inner gas flow in the pipeline. In generally, there is a good consistency and the obtained correlations will be applied in further study and design for the FPSS.