• Title/Summary/Keyword: Flexible automation

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A Study on the Estimation of the Flat Zone Length by using Image Processing (화상처리를 이용한 유연성디스크 가공 평면구간 측정에 관한 연구)

  • Roh, Dae-Ho;Park, Hwan-Seo;Lee, Hong-Guk;Shin, Kwan-Soo;Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.672-677
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    • 2010
  • The goal of this study is to simplify the measurement process of the flat zone length produced by a flexible disk grinding system for the process automation. The image of workpiece in the grinding process is obtained, and the cutting speed and the feeding speed are controlled carefully to maximize the flat zone length. The gradient, the inflection point and the length of the line in the image are calculated, and the length is also measured by using a projector. Processing conditions and inversely proportional to flat zone length was changing. The flat zone length is estimated by Neural network algorithm considering the process conditions with the estimated error range as 0.06~3.61%, the Neural network algorithm for the grinding process estimation is found to be useful for building the process automation database.

M2M Gateway based on CoAP in SG Environment (SG 환경에서 CoAP 기반 M2M 게이트웨이)

  • Shin, In-Jae;Park, Jee-Won;Lee, Sang-Hoon;Song, Byung-Kwen
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.47-48
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    • 2015
  • As the power system develops rapidly into a smarter and more flexible state, so must the communication technologies that support it. Machine to machine (M2M) communication in Smart Grid environment has been discussed in European Telecommunications Standards Institute (ETSI). The power system is not easily replaceable, due to system replacement cost. The M2M gateway is required in other to improve interoperability in M2M environment. The Distributed Network Protocol 3.0 (DNP3.0) is the most important standard in the SCADA systems for the power. It has been used for device data collection/control in Substation Systems, Distribution Automation System. If the DNP3.0 data model is combined with a set of contemporary web protocols, it can result in a major shift. We selected Constrained Application Protocol (CoAP) based on RESTful as M2M protocol. It is a specialized web transfer protocol for use with constrained nodes and constrained networks. We have used the OPNET Modeler 17.1 in order to verity the SOAP versus CoAP. In this paper, we propose the CoAP-based M2M Gateway to Distribution Automation system using DNP3.0 in Smart Grid Environment.

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Design optimization of vibration isolation system through minimization of vibration power flow

  • Xie, Shilin;Or, Siu Wing;Chan, Helen Lai Wa;Choy, Ping Kong;Liu, Peter Chou Kee
    • Structural Engineering and Mechanics
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    • v.28 no.6
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    • pp.677-694
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    • 2008
  • A vibration power minimization model is developed, based on the mobility matrix method, for a vibration isolation system consisting of a vibrating source placed on an elastic support structure through multiple resilient mounts. This model is applied to investigate the design optimization of an X-Y motion stage-based vibration isolation system used in semiconductor wire-bonding equipment. By varying the stiffness coefficients of the resilient mounts while constraining the dynamic displacement amplitudes of the X-Y motion stage, the total power flow from the X-Y motion stage (the vibrating source) to the equipment table (the elastic support structure) is minimized at each frequency interval in the concerned frequency range for different stiffnesses of the equipment table. The results show that when the equipment table is relatively flexible, the optimal design based on the proposed vibration power inimization model gives significantly little power flow than that obtained using a conventional vibration force minimization model at some critical frequencies. When the equipment table is rigid enough, both models provide almost the same predictions on the total power flow.

Multi-Agent based Negotiation Support Systems for Order based Manufacturer (제조업체의 주문거래 자동화를 위한 멀티에이전트 기반 협상지원시스템)

  • 최형림;김현수;박영재;박병주;박용성
    • Journal of Intelligence and Information Systems
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    • v.9 no.3
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    • pp.1-21
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    • 2003
  • In this research, we developed a Multi-Agent based Negotiation Support System to be able to increase the competitive power of a company in dynamic environment and correspond to various orders of customers by diffusion of electronic commerce. The system uses the agent technology that is being embossed as new paradigm in dynamic environment and flexible system framework. The multi-agent technology is used to solve these problems through cooperation of agent. The system consists of six sub agents: Mediator, manufacturability Analysis Agent, Process Planning Agent, Scheduling Agent, Selection Agent, Negotiation-strategy Building Agent. In this paper, the proposed Multi-Agent based Negotiation Support System takes aim at the automation of transaction process from ordering to manufacturing plan through the automation of negotiation that is the most important in order-taking transaction.

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New Safety Issues in the Machine Tool Industry due to the 4th Industry (4차산업으로 인한 공작기계산업의 새로운 안전문제)

  • Park, Young Suk
    • Journal of the Korean Society of Safety
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    • v.37 no.4
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    • pp.1-10
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    • 2022
  • The purposes of this study were to suggest 1) a future direction for Korea's machine tool industry and 2) how to secure the safety and reliability of emerging intelligent or automated machine tooling. The study concludes that, overseas, the machine tool industry is growing again while promoting innovation by converging with ICT. Accordingly, Korea also promotes ICT innovation to advance the machine tool industry, which is at the core of the national economy. As a result, unlike in the past, the frequency of serious injuries like entrapment accidents has recently decreased, while the proportion of collision accidents has increased. In addition, a new type of accident has become possible. Since ICT is network-based, the distinction between work and rest can become ambiguous; there is a risk of hacking, working hours and places are flexible and there are risk factors for diseases like chronic fatigue due to overload of specific personnel. As robots and automation are introduced, there is also a high probability of problems caused by physical and psychological burdens on system operators and resulting fatigue.

Development of tool-life prediction program to determine the optimal machining conditions in mold machining (금형 가공 시 최적 가공조건을 결정하기 위한 공구수명 예측 프로그램 개발)

  • Soon-Ok Park;Min-Hak Kim;Sun-Kyung Lee;Sung-Taek Jung
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.7-12
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    • 2023
  • Recently, with the emergence of the 4th industrial revolution, the demand for smart factories and factory automation is increasing. In this study, a tool life prediction program was developed to select optimal machining conditions using CNC milling equipment, which is widely used in flexible production and automation. The equipment used in the experiment was Hwacheon Machine Tool's 5-axis machining equipment, and the tool used was a 17F2R tool. For the machining path, the down-milling cutting method was selected and long-term machining was performed. The analysis standard for side wear on the tool was set at 0.1 to 0.2 mm, and tool life data and wear data were obtained in the cutting experiment. The program was created through the data obtained from the experiment, and a prediction rate of over 90% was secured when comparing the experimental data and the predicted data.

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A study on the Flat Zone Length of Workpiece at Flexible Disk Grinder Cutting Process Measurement and Prediction using Image Processing (화상처리시스템을 이용한 유연성디스크 절삭가공에서 평면구간 측정 및 예측에 관한 연구)

  • Shin, Kwan Soo;Roh, Dae Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.402-407
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    • 2013
  • In this paper, the image processing for flexible disk grinding and the effect of the grinding conditions on the flat zone length of a workpiece are investigated, with the purpose of automating the grinding process. To accomplish this, three issues should be carefully studied. The first is finding the relationship between the flat zone length and the grinding conditions such as the cutting speed and feeding speed. The second is developing a neural network algorithm to predict the flat zone. The third is developing an image processing algorithm to measure the flat zone length of a workpiece. Slope analysis is used to determine straight and curved sections during the image processing. For verification, the estimated length and the length from the image processing are compared with the length measured by a projector. There is a minimum difference of 1.7% between the predicted and measured values. The results of this paper will be useful in compiling a database for process automation.

Development of the Freight Forwarder Information System adopting RIA

  • Choi, Hyung-Rim;Lee, Hyun-Chul;Choe, Hong-Seok
    • 한국경영정보학회:학술대회논문집
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    • 2007.06a
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    • pp.997-1002
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    • 2007
  • In the case of international trade, the role of 3PL (third-party logistics) providers, in recent years, has drawn more attention. At the same time, computers have become faster, cheaper, and more widely available. Thus. information systems have become commonplace to freight forwarders and the increased efficiencies to be gained in improving logistics has pushed managers to explorer a number of new ideas, technologies and methods of information management and automation. However, many companies are encountering difficulties to choose an information system flexible and satisfying all needs carrying on business. In this study RIA (rich internet application) technology based on Java Swing was introduced to the .freight forwarder information systems to provide richer user interfaces and a flexible web-based application. Also considered giving stakeholders in charge of logistics especially in SMEs (Small and Medium Enterprises) cost-effective and performance-effective solutions with good accessibility of internet for smooth operations of their businesses.

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Automatic Punching System for FPC using Machine Vision (비전 기반의 FPC용 자동 펀칭시스템)

  • Lee Young-Choon;Lee Seong-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.77-86
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    • 2005
  • This paper is about the development of Automatic FPC(flexible printed circuit) punching instrument for the improvement of working condition and cost saving. FPC is used to detect the contact position of keyboard and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, The punching accuracy is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used fur the sake of cost down instead of using high quality vision systems for the factory automation. Test algorithms and programs showed good results to the designed automatic punching system and led to the increasement of productivity and huge cost down to law material like FPC by avoiding bad quality.

Justification and Planning Process of Flexible Manufacturing System (FMS) (유동제조시스템 활용을 위한 기본요소 : 정당성 및 진행방법)

  • 홍재우
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.15 no.26
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    • pp.43-48
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    • 1992
  • 국제적으로 증가되어지고 있는 제조업분야의 경쟁으로 인하여 사업체들 간에는 경쟁적으로 이상적인 방법의 공장자동화 (Factory Automation)를 품질향상 및 생산성증가를 위한 한 방법으로 채택하고 있다. 치열해지는 경쟁력으로부터 시장을 고수하기 위해 공장자동화가 기업들 간에는 근본대책으로 설정되고 있는데, 이러한 경향은 사업체들이 보다 나은 품질의 제품을 저렴한 가격으로 소비자에게 제공하고 생산력향상을 경제적으로 달성하기 위하여 많은 액수의 비용을 투자하게끔 하고 있다. 현재 여러 종류의 공장자동화 방법이 개발되고 있고, 채택되어지고 있다. 그 중에서도 현재 많은 각광을 받고있는 분야가 유동제조시스템(Flexible Manufacturing System ; FMS)이다. 본 연구에서는 유동제조시스템을 공장자동화의 한 방법으로 채택하기 위해 필요한 기본적인 두 가지 요소, 정당화 및 계획과정에 관하여 논하였다. 우선적으로 정당화되어야 할 문제점들 중에는: 1) 유동성에 대한 이해와 경제성에 대한 연구, 그리고 2) 노사관계에 관한 문제점들을 고찰하여 각 기업의 특성에 맞게 조절을 해야한다. 이러한 점들에 대한 이해, 연구, 고찰이 이루어지고 정당성이 성립이된 후에는 유동제조시스템을 점차적으로 정착시킨다. 이 진행과정에서 성립되어야 할 점들은 다음과 같다. 첫째, 시스템 채택방법을 택하고, 둘째, 분임조를 결성시켜 설정되어진 과제들을 분담하여 해결해 나아가면서 유동제조시스템이 하나의 고유적인 방법으로 회사의 특색 및 실정에 맞게 정착되도록 한다.

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