• Title/Summary/Keyword: Flexible automation

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Development of a manipulator for automation of press work (프레스 작업 자동화를 위한 간이로보트 개발에 관한 연구)

  • 김교형;주해호
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.530-533
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    • 1986
  • A manipulator with 3 degrees of freedom is developed to automate operation of 60 ton pressing process. The pneumatically actuated manipulator is controlled by a programmable controller. Four seconds of cycle time which is faster than manual operation is achieved. Though the flexible feed mechanism, the system can accammodate any size of workpieces between 80*80 and 200*200 under 1 kg of weight.

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A DESIGN AND IMPLEMENTATION OF THE MODULE-BASED RESIDENTIAL GATEWAY (모듈 기반의 RESIDENTIAL GATEWAY 장치의 설계와 구현)

  • 박부식;서정욱;임기택
    • Proceedings of the IEEK Conference
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    • 2003.07a
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    • pp.370-373
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    • 2003
  • The legacy Residential Gateway (RG) which constitutes fixed WAN interfaces and LAN interfaces, is at a disadvantage due to difficult modification of a system. In this paper, we propose the flexible module-based RG on the basis of the RG standardization and demonstrate the prototype system, whose function is verified by the home automation application.

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Development of polishing tool system for robot (로보트용 금형 연마 공구 시스템의 개발)

  • 박종오;이대엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.190-193
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    • 1990
  • Die finishing (polishing and lapping) after NC machining is characterized as one bottleneck process for reducing lead time. For automation of this typical manual work, a flexible polishing tool system using industrial robot has been developed. This tool system has three principal functions in order to achieve reduction of waviness, 3 D.O.F. compliance and constant pressure structure. This polishing tool shows that adaptability to free form surface is increased and programmability to various areas of die surface is also acquired.

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PLC Manager for Incompatible PLCs in a Cell Controller (비호환 기종 PLC들의 통합제어를 위한 PLC매니저 설계)

  • Park, Won-Yil
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.43 no.4
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    • pp.658-665
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    • 1994
  • CIM is generally considered as a solution for total automation of a manufacturing system. In a CIM system, Flexible Manufacturing System(FMS) is linked colsely to the actual manufacturing line. This study will examine the strategy of integrating incompatible FA equipments, expecially PLCs (Programable Logic Controllers). PLC Manager is proposed as a model for integrating PLC algorithms, whose primary tasks are to communicate line-field data with PLCs and cell controller. To operate it, a PLC script language is designed and implemented.

Development of Automatic Filling Process using Low-Melting Point Metal for Rapid Manufacturing with Machining Process (절삭가공과 저융점금속에 의한 쾌속제작용 자동충진공정 개발)

  • Shin, Bo-Seong;Yang, Dong-Yeol;Choi, Du-Seon;Kim, Ki-Don;Lee, Eung-Suk;Je, Tae-Jin;Hwang, Kyeong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.88-94
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    • 2002
  • Recently, the life cycle and the lead-time of a product are to be shortened in order to satisfy consumer's demand. It is thus important to reduce the time and cost in manufacturing trial products. Several technique have been developed and successfully commercialized in the market of RPM(Rapid Prototyping and Manufacturing). However, most commercial systems currently use resins or waxes as the raw materials. So, the limited mechanical strength for functional testing is regarded as an obstacle towards broader application of rapid prototyping techniques. To overcome these problems, high-speed machining technology is being investigated worldwide for rapid manufacturing and even for direct rapid tooling application. In this paper, some fundamental experiments and analyses are carried out to obtain the filling time, materials, method, and process parameters for HisRP(High-Speed RP) process. HisRP is a new RP process that is combined high-speed machining with automatic filling. In filling process, Bi58-Sn alloy is chosen as filling material because of the properties of low-melting point, low coefficient of thermal expansion and no harm to environment. Also the use of filling wire it if advantage since it needs simple and flexible mechanism. Then the rapid product, for example a skull, is manufactured for aluminum material by HisRP process with an automatic set-up device thor 4-faces machining.

Development of Distributed Smart Data Monitoring System for Heterogeneous Manufacturing Machines Operation (이종 공작기계 운용 관리를 위한 분산 스마트 데이터 모니터링 시스템 개발)

  • Lee, Young-woon;Choi, Young-ju;Lee, Jong-Hyeok;Kim, Byung-Gyu;Lee, Seung-Woo;Park, Jong-Kweon
    • Journal of Digital Contents Society
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    • v.18 no.6
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    • pp.1175-1182
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    • 2017
  • Recent trend in the manufacturing industry is focused on the convergence with IoT and Big Data, by emergence of the 4th Industrial Revolution. To realize a smart factory, the proposed system based on MTConnect technology collects and integrates various status information of machines from many production facilities including heterogeneous devices. Also it can distribute the acquisited status of heterogeneous manufacturing machines to the remote devices. As a key technology of a flexible automated production line, the proposed system can provide much possibility to manage important information such as error detection and processing state management in the unmanned automation line.

A Study on the Sharing Architecture of FMS for Small and Medium Enterprises on Distributed Heterogeneous Environments (분산이질환경에서 중소기업형 FMS공유구조에 대한 연구)

  • PARK JE-WOONG;KIM WON-JUNG
    • Journal of Ocean Engineering and Technology
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    • v.17 no.5 s.54
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    • pp.82-87
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    • 2003
  • A practical method to investigate the sharing architecture of FMS, for small and medium enterprises, on distributed heterogeneous environmental conditions is investigated. Because the industrial FMS model requires a reasonable size for actual work-site flexible operation, the initial facility expense is very heavy. The support for flexible cooperation of FMS, with some external different FMS, can reduce expenditures and provide greater functionality. While most FMS provide their operation process using an adequate mechanism, when used in isolation, such as island of automation, there is increasing demand for FMS that can cooperate. By exchanging intermediate products and information with other external FMS, products can be produced that cannot be produced alone, such as those that require various processes. This study first considers the sharing architecture of FMS for small and medium enterprises, and investigates the effects of the general sharing architecture of FMS on distributed heterogeneous environments, by using transducer approach to agentification. In this study, set-up station or in-out station takes charge of the gateway of intermediate products, and routes them among distributed heterogeneous FMS plants. The transducer approach is applied to web agent and set-up agent established interfaces, with system controller and setup controller. In this study, the FMS-established sharing architecture is able to obtain not only the internal flexibility, but also the external flexibility.

Integrated CAD System for Ship and Offshore Projects

  • Suh, Heung-Won;Lee, Sung-Geun
    • International Journal of CAD/CAM
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    • v.6 no.1
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    • pp.41-48
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    • 2006
  • Nowadays major shipbuilding companies are trying to expand their business not only to shipbuilding but to offshore projects as well. DSME is one of them. DSME is trying to set up a flexible design and construction environment for shipbuilding and offshore construction in a single shipyard. The shipbuilding and offshore projects, however, have their unique technology but they need to be designed and constructed in one site. To support this new requirement, DSME has developed an integrated CAD system for ship and offshore projects. In this integrated design environment, the designers can design commercial ships and offshore projects in a flexible manner. Concurrent design is very important for ship and offshore design. As compared to the complexity of the product, the design period is quite short. In effect, the design system for the ship and offshore project has to support concurrent design. One essential point of concurrent design environment is a product model based design system. DSME has developed and implemented the 3D product model concurrent design environment based on Tribon M3. Tribon is a widely used CAD system in shipbuilding area that is developed by Tribon Solutions. DSME has both customized the Tribon system and developed in-house application systems to support its own design and production procedures. All the design objects are modeled in one common database to support concurrent design and accurate production. The major in-house development focused on the modeling automation and automatic drawing generation. During the drawing generation process many of the additional production information are also extracted from the 3D product model. In addition, several applications and functionalities have been developed to apply the shipbuilding based Tribon M3 system to offshore projects. The development of shape nesting, tubular connection, isometric drawing, grating nesting systems are the typical.

Design and Control of a Biomimetic Fish Robot (생체 모방 로봇 물고기의 설계와 제어에 관한 연구)

  • Kim, Young-Jin;Kim, Seung-Jae;Yang, Kyung-Sun;Lee, Jeong-Min;Yim, Chung-Hyuk;Kim, Dong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.1-7
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    • 2012
  • This paper introduces the mechanical design, fabrication, and control of a biomimetic fish robot whose driving motions resemble a real fish's flexibility and movement. This robot uses two motors create flexible movement like that of a fish. Several schemes, such as neutral buoyancy, fast underwater swimming, and direction changes, are introduced. The tail of the fish robot is made of a polymer material for flexible movement. The interior of the tail contains a joint and a wire. A sine wave command was applied to the tail to produce motion resembling a real fish swimming, and a buoy control device was installed. The up and down motion of the robot fish was controlled using this device.

Curve-typed PMMA Nanochannel Fabrication using Polymer Layer Transfer and Collapse Technique (폴리머 층 전사 및 처짐 현상을 이용한 곡선 형태의 PMMA 나노채널 제작)

  • Cho, Young-Hak;Kim, Sung-Dong;Hwang, Ji-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.1
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    • pp.114-120
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    • 2012
  • We present a simple and low-cost method to fabricate poly(methyl-methacrylate) (PMMA) nanochannels with various shapes by combining the standard optical lithography with a PMMA layer transfer and collapse technique. We utilized PMMA membrane reflowing/collapsing phenomena into microchannels to fabricate nanochannels at both corners of arbitrarily-shaped microchannels. This allows nanochannels with various shapes such as curved nanochannels as well as straight nanochannels to be easily fabricated since the shape of the microchannel determines the shape of the nanochannels. This nanochannel fabrication method is simple, flexible, and low-cost since the standard optical lithography with low-resolution optical masks can be used to fabricate nanoscale channels as small as 100 nm wide with various shapes. Also, the sealing of nanochannels can be naturally achieved while the nanochannels are formed through the polymer layer transfer and collapse.