• Title/Summary/Keyword: Flexible automation

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A Study on the Control Characteristics of ER Valve-FHA System and Durability Test

  • Jang Sung-Cheol;Chang Tae-Hyun
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1621-1631
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    • 2005
  • In this paper, making the best use of the features of the electro-rheological (ER) valve, a two-port pressure control valve using ER fluids is proposed and manufactured. The ER-Valve characteristics are evaluated by changing the intensity of the electric field and the number of electrode. As only with electrical signal change to the ER-Valve in which ER fluid flowing, ER fluid flow is controlled, so development of simple ER-Valves have been tried. The ER-Valves and pressure drop check method are considered to be applied to the fluid power industry. Using the manufactured pressure control valve, a one-link manipulator with FHA (Flexible Hydraulic Actuator) is driven. As a result, it is experimentally confirmed that the pressure control valve using ER fluids is applicable to use in driving actuator. If it applies characteristics of the ER fluids, it will be able to apply in the control system for the ER Valve which occurs from industrial controller. After having durability test, shear stress increased regularly because of starch particles crushed by pump and particle size that was almost the same. Moreover, Ra of copper electrode increased about 1.56 times rather than before those of performing durability test, and Rz increased about 2.2 times.

Primer Coating Inspection System Development for Automotive Windshield Assembly Automation Facilities (자동차 글라스 조립 자동화설비를 위한 프라이머 도포검사 비전시스템 개발)

  • Ju-Young Kim;Soon-Ho Yang;Min-Kyu Kim
    • Journal of Sensor Science and Technology
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    • v.32 no.2
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    • pp.124-130
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    • 2023
  • Implementing flexible production systems in domestic and foreign automotive design parts assembly has increased demand for automation and power reduction. Consequently, transition to a hybrid production method is observed where multiple vehicles are assembled in a single assembly line. Multiple robots, 3D vision sensors, mounting positions, and correction software have complex configurations in the automotive glass mounting system. Hence, automation is required owing to significant difficulty in the assembly process of automobile parts. This study presents a primer lighting and inspection algorithm that is robust to the assembly environment of real automotive design parts using high power 'ㄷ'-shaped LED inclined lighting. Furthermore, a 2D camera was developed in the primer coating inspection system-the core technology of the glass mounting system. A primer application demo line applicable to the actual automobile production line was established using the proposed high power lighting and algorithm. Furthermore, application inspection performance was verified using this demo system. Experimental results verified that the performance of the proposed system exceeded the level required to satisfy the automobile requirements.

Design of Three-Finger Hand System (3핑거 핸드 시스템 설계)

  • Thu, Le Xuan;Han, Sung-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.71-76
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    • 2008
  • The focus of this paper is the designing a flexible three fingered hand system with 16 D.O.F for dynamic manipulation with an intelligent controller, and to build a useful database for dynamic manipulation based on the experimental results. The weight of the hand module is only 0.7 kg, but flexible motion and powerful grasping are possible. To achieve such a dynamic motion in a robotic hand, we have developed a flexible fingered hand with a control system incorporating image recognition system in which we deal with the problems of not only accuracy and range of motion but also the flexibility of hand. The fingers are arranged so as to grasp both circular and prismatic objects. In order to achieve the light mechanism, we reduced the number of joints and fingers as much as possible. We used three fingers, which is the minimum number to achieve a stable grasp.

Process Management Systems for Integrated Real-Time Shop Operations in Heterogeneous Multi-Cell Based Flexible Manufacturing Environment (이기종 멀티 셀 유연생산환경에서의 실시간 통합운용을 위한 공정관리 체계)

  • Yoon, Joo-Sung;Nam, Sung-Ho;Baek, Jae-Yong;Kwon, Ki-Eok;Lee, Dong-Ho;Lee, Seok-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.281-286
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    • 2013
  • As the product lifecycle is getting shorter and various models should be released to respond to the needs of customers and markets, automation-based flexible production line has been recognized as the core competitiveness. According to these trends, system vendors supply cell-level systems such as FMC(Flexible Manufacturing Cell) that is integration of core functions of FMS(Flexible Manufacturing System) and RMC(Reconfigurable Manufacturing Cell) that can easily extend components of FMC. In the cell-based environment, flexible management for shop floor composed of existing job shop, FMCs and RMCs from various system vendors has emerged as an important issue. However, there could be some problems on integrated operation between heterogeneous cells to use vendor-specific cell controllers and on seamless information flow with high level systems such as ERP(Enterprise Resource Planning). In this context, this paper proposes process management systems supporting integrated shop operation of heterogeneous multi-cell based flexible manufacturing environment: First of all, (1) Integrated Shop Operation System to apply the process management system is introduced, and (2) Multi-Layer BOP(Bill-Of-Process) model, a backbone of the process management system, is derived with its data structure. Finally, application of the proposed model is illustrated through system implementation results.

Multi-Agent based Negotiation Support Systems for Order based Manufacturers

  • Choi Hyung Rim;Kim Hyun Soo;Park Young Jae;Park Byung Joo;Park Yong Sung
    • Proceedings of the Korea Association of Information Systems Conference
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    • 2003.05a
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    • pp.1-20
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    • 2003
  • In this research, we developed a Multi-Agent based Negotiation Support System to be able to increase the competitive power of a company in dynamic environment and correspond to various orders of customers by diffusion of electronic commerce. The system uses the agent technology that is being embossed as new paradigm in dynamic environment and flexible system framework. The multi-agent technology is used to solve these problem through cooperation of agent. The system consists of six sub agents: mediator, manufacturability analysis agent, process planning agent, scheduling agent, selection agent, negotiation-strategy building agent. In this paper, the proposed Multi-Agent based Negotiation Support System takes aim at the automation of transaction process from ordering to manufacturing plan through the automation of negotiation that is the most important in order-taking transaction.

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Library-based Mapping of Application to Reconfigurable Array Architecture

  • Han, Kyu-Seung;Choi, Ki-Young
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.9 no.4
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    • pp.209-215
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    • 2009
  • Reconfigurable array architecture is recently attracting much attention. It is a flexible hardware architecture, which can dynamically change its configuration to execute various functions while maintainning high performance. However, pursuing flexibility and performance at the same time leads to complexity, thereby makes the mapping of applications a difficult process. There have been attempts to use compiler or high level synthesis techniques to solve the problem. In this paper, we propose yet another method, which uses libraries for the mapping to provide an abstracttion of the internal structure and at the same time to reduce the development time and efforts through the automated process. We have selected a JPEG decoder as an example to apply the proposed method. As a result, we obtained about 20% less performance compared to manual mapping but development time is dramatically reduced to less than 1%.

A MOSFET's Driver Applied to High-frequency Switching with Wide Range of Duty Cycles

  • Zhang, Zhao;Xie, Shaojun
    • Journal of Power Electronics
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    • v.15 no.5
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    • pp.1402-1408
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    • 2015
  • A MOSFET's gate driver based on magnetic coupling is investigated. The gate driver can meet the demands in applications for wide range of duty cycles and high frequency. Fully galvanic isolation can be realized, and no auxiliary supply is needed. The driver is insensitive to the leakage inductor of the isolated transformer. No gate resistor is needed to damp the oscillation, and thus the peak output current of the gate driver can be improved. Design of the driving transformer can also be made more flexible, which helps to improve the isolation voltage between the power stage and the control electronics, and aids to enhance the electromagnetic compatibility. The driver's operation principle is analyzed, and the design method for its key parameters is presented. The performance analysis is validated via experiment. The disadvantages of the traditional magnetic coupling and optical coupling have been conquered through the investigated circuit.

Communication Software Development for a Workstation Controller in a CIM System (자동화 공정내의 워크스테이션 제어기 통신 소프트웨어 개발)

  • Do, Sung-Hee;Park, Gyung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.1
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    • pp.34-43
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    • 1992
  • Computer Intergrated Manufacturing (CIM) is an emerging technology which aims at the total automation of a manufacturing system. Despite the extensive research on CIM in this decade, total automation seems to be far from reality for many reasons. In this study, the problems of implementing a CIM system are analyzed and a solution method is suggested. A set of software has been developed and tested for a workstation cotroller which controls closely integrated equipment in the low level of a flexible manufacturing system. The functions of the programs are communications between machines and computers and control of workstation scheduling. The software group is developed on IBM OS/2 operating system with 'c' language to enhance the portability. The usage of the software is presented to users through the Presentation Manager which is menu handler of OS/2 system. Although the software is developed for limited machine equipment, the scheme can be adopted to various machines due to the generality.

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자동화 공정내의 셀 콘트롤러 작동 소프트웨어의 개발

  • 이재명;도성의;박경진;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.380-385
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    • 1993
  • The demand for automatic manufacturing systems is incerasing. Computer Integrated Manufacturing(CIM) technology is believed to be a solution for the problem to enhance productivities and flexibilities. Although researches on CIM have been conducted treendously, application of the technology is not widely accepted yet. The CIM research on the shop floor starts with the Flexible Manufacturing System(FMS). One of the crucial obstacles to the FMS is the lack of excellent strategies for efficient operations. The aim of this research is constructing an automation scheme in the low level of factories where various machinaries are involved. An operating strategy is established for an automation unit named as a cell which resides between the upper level computers and manufacturing shop floor. The cell is defined to fit into the total manufacturing system. The defined cell has more functions than conventional cells. A scheduling scheme is adopted for the shop floor operations. A set of software has been developed and tested through simulations and shop floor experiments.

Seven axis modular type pneumatic manipulator development (7축 모듈라형 공기압 매니퓰레이터 개발)

  • 김동수;김용채;김형의
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.968-973
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    • 1991
  • Seven axis modular type pneumatic manipulator is composed of electro-pneumatic automation system which contributes to factory automation by performing loading & unloading process successively which is simple routine work of dealing item of machine tool, catapult, assembly machine, welding machine and so on. In this study, we obtained soft and quick movement in a large space and good reliability motion of various function by combining several actuators which perform rotation movement as well as linear movement at the same time. Gripper which apply to rotary sensor transmitted a structure to demanded position. This development item of 5kgf load prevent stick-slip phenomena of stroke end by designing high cushion internal. We develope flexible manipulator which conforms to demand of user by applying multiple sequence program.

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