• 제목/요약/키워드: Flexible Tool

검색결과 420건 처리시간 0.025초

다중곡률형상의 판재성형을 위한 가변롤성형 기술 (Flexible Roll Forming Technology for Multi-Curved Sheet Metal Forming)

  • 윤준석;손소은;송우진;김정;강범수
    • 소성∙가공
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    • 제22권5호
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    • pp.243-249
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    • 2013
  • The multi-point forming (MPF) process for three-dimensional curved sheet metal has been developed as an alternative to the conventional die forming process since MPF allows the manufacturing of various shapes using one die set and reduce the cost of production. However, the MPF process cannot provide high quality products yet due to defects occurring in the sheet such as dimples and wrinkles. It can also lead to economic loss because of long tool setup time and additional machining required outside of the sheet formed area. In this study, a new sheet metal forming method, called flexible roll forming (FRF), is proposed to solve the problems of existing processes for three-dimensional curved sheet metal. This progressive process utilizes adjusting rods, as well as upper and lower flexible rollers as forming tools. In contrast with the existing processes, FRF can reduce the additional production costs because of the possible blank size for the part longitudinal direction, which is unrestricted. In this research, methods and procedures of the flexible roll forming technology are described. Numerical forming simulations of representative three-dimensional curved sheet products are also carried out to demonstrate the feasibility of this technology.

스마트 유연근무제 유형에 관한 연구 (Clustering Analysis of Smart Flexible Work Arranagement)

  • 정진택;이윤묵
    • 디지털융복합연구
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    • 제11권11호
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    • pp.169-175
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    • 2013
  • 스마트 유연근무는 개인이 직장과 가정에서 요구되는 역할 균형을 가능하도록 하는 주요 정책수단으로 최근 관심을 받아 왔다. 본 연구는 유연근무를 시범적으로 시행하고 있는 광역자치단체 공무원들을 대상으로 스마트 유연근무제 유형에 대해 살펴보고, 조직단위 별 스마트 유연근무 유형을 분석하고 근로 장소 유연성, 근로시간 유연성 과 근로 장소 및 시간 융합 유연성 등 스마트 유연근무제 유형별 성공요인을 분석하였다. 분석결과 직장영역과 가정영역 별 유연근무의 특성에 차이가 있는 것으로 나타났고 구체적으로 가정 및 직장 융합 영역이 유연근무에 가장 중요한 성공요인으로 밝혀졌으며 이에 따른 정책적 시사점을 도출하였다.

자동생산시스템(FMS)의 통합생산계획에 관한 연구 (Concurrent Methodology for Part Selection, Loading, and Routing Mix problems in Flexible Manufacturing System)

  • 노인규;정대영
    • 대한산업공학회지
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    • 제20권2호
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    • pp.19-30
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    • 1994
  • Generally, a planning problem in a flexible manufacturing system is considered to be a composite of three interdependent tasks : part selection, loading, and routing mix. This research presents a mathematical model which can concurrently solve part selection, loading, and routing mix problems, so the problems that are caused by treating the planning problems independently are solved. The mathematical model is aimed to minimize system unbalance and the number of late parts, including constraints such as machine capacity, tool magazine capacity, and tool inventory. To illustrate the application of the model, an example is included. Solution procedure based on Lagrangian relaxation is also suggested for larger-sized problems.

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공장자동화를 위한 통합제어시스템에 관한 연구 (Study of integrated control system for factory automation)

  • 최경현;윤지섭
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1245-1248
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    • 1996
  • This paper describes a cell programming environment that deals with problems associated with programming Flexible Manufacturing Cells(FMCs). The environment consists of the cell programming editor and the automatic generation module. In the cell programming editor, cell programmers can develop cell programs using task level description set which supports task-oriented specifications for manipulation cell activities. This approach to cell programming reduces the amount of details that cell programmers need to consider and allows them to concentrate on the most important aspects of the task at hand. The automatic generation module is used to transform task specifications into executable programs used by cell constituents. This module is based on efficient algorithm and expert systems which can be used for optimal path planning of robot operations and optimal machining parameters of machine tool operations. The development tool in designing the environment is an object-oriented approach which provides a simple to use and intuitive user interface, and allows for an easy development of object models associated with the environment.

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축대칭 박판 액압성형 공정의 유한요소 해석 (Finite Element Analysis of Axisymmetric Sheet Hydroforming Processes)

  • 정용희;이성효;금영탁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.26-29
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    • 1999
  • The sectional forming analysis program for analyzing the hydroforming processes of axisymmetric sheet parts was tleveloped. The rigid-viscoplastic FEM formulation based on membrane theory was derived, wh~cta simi~ltaneously solve force equilibrium as well as non-penetration condition. Hill's non-quadratic normal anisotropic yield theory(1979) was used for material behaviour. For describing the liquid pressure iaction, the flexible tool concept was introduced. Isotropic hardening law was also assumed. To verify the \,alidity of the formulation, the stepped cup forming process as well as the hydrostatic bulging test were \imnlated. Simulation results agreed well with Finckenstein and experimental ones.

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한양 로봇손 I의 설계 (Design of the Hanyang robotic hand I)

  • 정낙영;백주현;이수진;이준호;서일홍;최동훈
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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    • pp.508-513
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    • 1990
  • 오늘날, 생산성 증대와 품질 향상을 목적으로 산업용 로봇의 사용이 증대되면서 다양한 생산현장에서의 유연성과 적응성이 크게 요구되고 있는 실정이다. 그러나, 현재의 산업용 로봇은 end-effector의 dexterity의 부족으로 그 사용에 제한을 받고 있다. 이를 해결하기 위해 다지(multi-fingered), 다관절(articulated) 로봇손(robotic hands)의 도입이 필요하게 되었는데 이는 전체 로봇시스템의 능력과 유연성을 증가시킬 수 있을 것이다. 현재의 Flexible Manufacturing Workcell은 보통 한 대의 로봇팔과 많은 특수 용도의 고가의 tool로 구성되어 있으나 일반적인 모든 작업에 제한없이 모두 적용하기는 매우 어렵다. 그러므로, 다지, 다관절 로봇손의 개발 및 그 지능 제어의 실현은 작업에 따르는 불필요한 tool의 교환을 방지하여 비용과 시간을 절약함으로써 생산성을 극대화시킬 수 있다. 따라서, 본 연구에서는 Flexible Automation을 위한 다지, 다관절 로봇손의 설계 및 제작에 관한 방법을 제시하고자 한다.

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Production Scheduling for a Flexible Manufacturing Cell

  • 최정상
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 춘계학술대회 논문집
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    • pp.209-213
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    • 1998
  • This study considers flowshop scheduling problem related to flexible maufacturing cell in which consists of two machining centers, robots for loading/unloading, and an automated guided vehicle(AGV) for material handling between two machining centers. Because no machinng center has buffer storage for work in process, a machining center can not release a finished job until the empty AGV is available at that machining center. While the AGV cannot tranfer an unfinished job to a machining center until the machining center empty. In this paper, an new heuristic algorithm is given to find the sequence that minimize their makespan.

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유연성이 있는 볼 엔드밀 공구의 처짐 모델과 절삭성에 대한 연구 (A Study on Deflection Model and Characteristics in Flexible Ball End Milling Process)

  • 심충건;양민양
    • 대한기계학회논문집
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    • 제15권3호
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    • pp.1067-1082
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    • 1991
  • 본 연구에서는 비교적 강성이 약한 볼 엔드밀 공구에 있어서 처짐으로 인한 그 가공 특성을 알기 위하여, 변화된 칩 두께 및 처짐 모델로부터 절삭력을 예측하며 또한 절삭력에 의한 공구의 처짐으로 인하여 공구의 플랭크 부위와 공작물간의 발생하 는 간섭 특성을 고찰하고, 이러한 특성이 절삭성과 가공 오차에 미치는 영향을 실험을 통하여 분석하여 본다.

High Performance Flexible Inorganic Electronic Systems

  • 박귀일;이건재
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
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    • pp.115-116
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    • 2012
  • The demand for flexible electronic systems such as wearable computers, E-paper, and flexible displays has increased due to their advantages of excellent portability, conformal contact with curved surfaces, light weight, and human friendly interfaces over present rigid electronic systems. This seminar introduces three recent progresses that can extend the application of high performance flexible inorganic electronics. The first part of this seminar will introduce a RRAM with a one transistor-one memristor (1T-1M) arrays on flexible substrates. Flexible memory is an essential part of electronics for data processing, storage, and radio frequency (RF) communication and thus a key element to realize such flexible electronic systems. Although several emerging memory technologies, including resistive switching memory, have been proposed, the cell-to-cell interference issue has to be overcome for flexible and high performance nonvolatile memory applications. The cell-to-cell interference between neighbouring memory cells occurs due to leakage current paths through adjacent low resistance state cells and induces not only unnecessary power consumption but also a misreading problem, a fatal obstacle in memory operation. To fabricate a fully functional flexible memory and prevent these unwanted effects, we integrated high performance flexible single crystal silicon transistors with an amorphous titanium oxide (a-TiO2) based memristor to control the logic state of memory. The $8{\times}8$ NOR type 1T-1M RRAM demonstrated the first random access memory operation on flexible substrates by controlling each memory unit cell independently. The second part of the seminar will discuss the flexible GaN LED on LCP substrates for implantable biosensor. Inorganic III-V light emitting diodes (LEDs) have superior characteristics, such as long-term stability, high efficiency, and strong brightness compared to conventional incandescent lamps and OLED. However, due to the brittle property of bulk inorganic semiconductor materials, III-V LED limits its applications in the field of high performance flexible electronics. This seminar introduces the first flexible and implantable GaN LED on plastic substrates that is transferred from bulk GaN on Si substrates. The superb properties of the flexible GaN thin film in terms of its wide band gap and high efficiency enable the dramatic extension of not only consumer electronic applications but also the biosensing scale. The flexible white LEDs are demonstrated for the feasibility of using a white light source for future flexible BLU devices. Finally a water-resist and a biocompatible PTFE-coated flexible LED biosensor can detect PSA at a detection limit of 1 ng/mL. These results show that the nitride-based flexible LED can be used as the future flexible display technology and a type of implantable LED biosensor for a therapy tool. The final part of this seminar will introduce a highly efficient and printable BaTiO3 thin film nanogenerator on plastic substrates. Energy harvesting technologies converting external biomechanical energy sources (such as heart beat, blood flow, muscle stretching and animal movements) into electrical energy is recently a highly demanding issue in the materials science community. Herein, we describe procedure suitable for generating and printing a lead-free microstructured BaTiO3 thin film nanogenerator on plastic substrates to overcome limitations appeared in conventional flexible ferroelectric devices. Flexible BaTiO3 thin film nanogenerator was fabricated and the piezoelectric properties and mechanically stability of ferroelectric devices were characterized. From the results, we demonstrate the highly efficient and stable performance of BaTiO3 thin film nanogenerator.

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선삭가공에서 절삭력을 이용한 공구마멸의 감지 (Detection of Tool Wear using Cutting Force Measurement in Turning)

  • 윤재웅;이권용;이수철
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제31회 춘계학술대회
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    • pp.68-75
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    • 2000
  • The development of flexible automation in the manufacturing industry is concerned with production activities performed by unmanned machining system. A major topic relevant to metal-cutting operations is monitoring tool wear, which affects process efficiency and product quality, and implementing automatic tool replacements. In this paper, the measurement of the cutting force components has been found to provide a method for an in-process detection of tool wear. Cutting force components are divided into static and dynamic components in this paper, and the static components of cutting force have been used to detect flank wear. To eliminate the influence of variations in cutting conditions, tools, and workpiece materials, the force modeling is performed for various cutting conditions. The normalized force disparities are defined in this paper, and the relationships between normalized disparity and flank wear are established. Finally, Artificial neural network is used to learn these relationships and detect tool wear. According to the proposed method, the static force components could provide the effective means to detect flank wear for varying cutting conditions in turning operation.

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