• Title/Summary/Keyword: Flexible Manufacturing

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The Flexible Seal Fabrication utilizing a rubber Injection Method (고무 인젝션 방법을 이용한 플렉시블 씰 제작)

  • Kim, Byung-Hun;Kwon, Tae-Hoon;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.707-710
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    • 2010
  • The most important things in the KSLV-I Kick Motor nozzle is a development of flexible seal that is utilized to drive a movable nozzle. Especially, a manufacturing technology of flexible seal is one of the key element in the Kick Motor nozzle development. The method used to produce flexible seal in the Kick Motor is injection method. Mold design technology, rubber injection technic and molding process through flexible seal manufacture has been established. After manufacturing, X-Ray inspection have been carried out to confirm a adhesive and internal array of flexible seal.

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Contact Resistance between Flexible Tactile Sensor Fabricated by Direct Write and Copper Alloy Terminals (Direct write 기술로 제작된 유연촉각센서와 동합금 단자의 접촉저항)

  • Kim, Jindong;Bae, Yonghwan;Yun, Haeyong;Lee, Inhwan;Kim, Hochan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.111-116
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    • 2020
  • Flexible tactile sensors, which are primarily used as grippers in robots, are mainly used to handle highly elastic or highly flexible objects. That is, flexible grippers are used when an object cannot be sufficiently controlled by applying a specific output force or taking a specific grabbing action. This is because a flexible tactile sensor needs to measure the pressure applied directly to held objects while deforming according to the shape of the object to be handled. CNT-based sensors used to be made from a highly flexible polymer to give flexibility and it is known that the sensors are greatly affected by the contact resistance of the terminal that connects the sensor to an electrical circuit; therefore, this paper clarifies the contact resistance of MWCNTs-based flexible tactile sensors and terminals. The effects of main and plating materials for terminals are investigated and the combinations of main and plating materials that exhibit contact resistance are measured in a typical industrial environment.

Thin Film Transistor Backplanes on Flexible Foils

  • Colaneri, Nick
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.529-529
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    • 2006
  • Several laboratories worldwide have demonstrated the feasibility of producing amorphous silicon thin film transistor (TFT) arrays at temperatures that are sufficiently low to be compatible with flexible foils such as stainless steel or high temperature polyester. These arrays can be used to fabricate flexible high information content display prototypes using a variety of different display technologies. However, several questions must be addressed before this technology can be used for the economic commercial production of displays. These include process optimization and scale-up to address intrinsic electrical instabilities exhibited by these kinds of transistor device, and the development of appropriate techniques for the handling of flexible substrate materials with large coefficients of thermal expansion. The Flexible Display Center at Arizona State University was established in 2004 as a collaboration among industry, a number of Universities, and US Government research laboratories to focus on these issues. The goal of the FDC is to investigate the manufacturing of flexible TFT technology in order to accelerate the commercialization of flexible displays. This presentation will give a brief outline of the FDC's organization and capabilities, and review the status of efforts to fabricate amorphous silicon TFT arrays on flexible foils using a low temperature process. Together with industrial partners, these arrays are being integrated with cholesteric liquid crystal panels, electrophoretic inks, or organic electroluminescent devices to make flexible display prototypes. In addition to an overview of device stability issues, the presentation will include a discussion of challenges peculiar to the use of flexible substrates. A technique has been developed for temporarily bonding flexible substrates to rigid carrier plates so that they may be processed using conventional flat panel display manufacturing equipment. In addition, custom photolithographic equipment has been developed which permits the dynamic compensation of substrate distortions which accumulate at various process steps.

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An Integrated Shop Operation System for Multi-Cell Flexible Manufacturing Systems under Job Shop Environments (멀티 셀 유연생산환경을 위한 통합운용시스템)

  • Nam, Sung-Ho;Ryu, Kwang-Yeol;Shin, Jeong-Hoon;Kwon, Ki-Eok;Lee, Seok-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.386-394
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    • 2012
  • Recent trends in the flexible manufacturing systems are morphing cell control for the shop-wide production operation system and providing the integrated operation and execution system together with vendor-specific FMC/FMS platform. In these requirements, the shop-floor level operation system plays a role of coordinating the control activity of each cell, and has to provide flexibility for the complexity of mixed operations of various cells. This paper suggests a system architecture for the mixed environments of multi-cells and job shop, its corresponding enabling technologies based on comparative studies with other related studies and commercialized systems. This approach includes a process definition model considering the integration with upper BOM-BOP and external service modules, and reconfigurable device-level interface which provides dynamic interconnections with machine tools and cell controllers. The function modules and their implementation results are also described to provide the feasibility of the proposed approaches as the flexible shop-floor operation system for the multi-cell environments.

Simulation Analysis of Flexible Track Drilling Machines Based on ADAMS (ADAMS 기반의 플렉시블 트랙 드릴링 머신의 시뮬레이션 분석)

  • Zhu, Zhong-gang;Zhang, Qi;Lv, Jian-Hua;Qin, Zhen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.1-7
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    • 2018
  • Flexible track drilling machines are credited with important applications in the area of aircraft manufacturing because of their portability, quick installation capabilities, and high efficiency. However, their structures are special and the constitution principles and motion characteristics are difficult to control, increasing the development costs and research cycle in the context of the technology blockade of foreign companies. The simulation analysis of flexible track drilling machines can be conducted by applying virtual prototypes, shortening the development cycle and reducing the cost. In this paper, a model of a machine is established by using the SolidWorks software and imported into ADAMS to conduct kinematic and dynamic simulation analysis. During the analysis, the feasibility of the configuration is checked, a reasonable driving motion is chosen, potential deficiencies are found, and improvement actions are raised.

Laser Cutting of Flexible Printed Circuit Board in Liquid (연성인쇄회로기판의 액중 레이저 절단)

  • Kim, Teakgu;Kim, Joohan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.56-62
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    • 2013
  • The laser cutting process which is flexible and rapid usually provides a better result in cutting of flexible printed circuit boards (FPCB). However, circuit-short by the re-deposition of debris from laser ablation or its heat affect zone (HAZ) on the cutting surfaces can be a problem. A laser cutting process of FPCB in the presence of liquid can minimize these negative effects. The temperature distribution of copper and polymer parts of FPCB was analyzed with numerical simulation and the experimental results were presented to evaluate this process. Generally, laser cutting under liquid has advantages of less re-deposition of carbides and less HAZ on the cutting edges. However, bubble generation and laser beam control through the liquid media should be considered carefully to obtain a successful result.

Automatic Alignment and Mounting of FPCs Using Machine Vision (머신비전을 이용한 FPC의 자동정렬 및 장착)

  • Shin, Dong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.24-30
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    • 2007
  • The FPCs(Flexible Printed Circuit) are currently used in several electronic products like digital cameras, cellular phones because of flexible material characteristics. Because the FPC is usually small size and flexible, only one FPC should not enter chip mounting process, instead, several FPCs are placed on the large rigid pallette and enter into the chip mounting process. Currently the job of mounting FPC on the pallette is carried by totally manual way. Thus, the goals of the research is develop the automatic machine of FPC mounting on pallette using vision alignment. Instead of using two cameras or using moving one camera, the proposed vision system with only one fixed camera is adopted. Moreover, the two picker heads which can handle two FPCs simultaneously are used to make process time shortened. The procedure of operation is firstly to measure alignment error of FPC, correct alignment errors, and finally mount well-aligned FPC on the pallette. The vision technology is used to measure alignment error accurately, and precision motion control is used in correcting errors and mounting FPC.

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A study on the exit stage quality prediction of flexible disk process using neural network (신경망을 이용한 유연디스크 가공 종단부 품질예측에 관한 연구)

  • Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.760-767
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    • 2010
  • Even though a flexible disk grinding process was often applied to enhance the product quality, it produced non-flat zone in the beginning and the exit (end) area. Since latter area is susceptible to poor product quality with burn mark, careful analysis is required to cope with such degradation. The flexible disk grinding exit stage was analyzed for workpiece length, wheel speed, depth of cut and feed. The exit stage qualities defined as exit stage ratio and exit stage angle or slope was characterized. A neural network application results reveled that exit stage characteristics was predicted more accurately without workpiece dimension with minimum error of 1.3%.

Network-type Cell Layout in Cellular Flexible Assembly Systems (셀형유연조립시스템에서의 네트웍형 셀배치)

  • 노인규;최형호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.63-73
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    • 1996
  • With the success of flexible manufacturing systems (FMSs), flexible assembly systems (FASs) have been developed to automate factories further. As in a cellular FMS, a cellular FAS is considered as the most flexible and feasible assembly system configuration Because of the differences between manufacturing and assembly operation, the logic of cell formation and cell layout between a FMS and a FAS is not the same. Since the time for assembly operation is usually relatively short, the transfer time is thus very crucial for the performance of assembly systems. Therefore in assembly systems it is important to reduce the transfer time by sequencing operations efficiently and arranging machines like the sequences. The network-type layout is not only feasible for the machine arrangement based on operation sequences, but it has also layout flexibility. Therefore it is a reasonable layout configuration for cellular FASs. This paper presents a method for the cell layout based on the network-type layout in a cellular FAS design.

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