• Journal of Korean Institute of Industrial Engineers
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• v.18 no.2
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• pp.123-130
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• 1992

The group formation problem of the machine and part in Flexible Manufacturing System (FMS) is a very important issue in planning stage of FMS. This paper discusses the problem of machine-part group formation. The purpose of the study is to develop a heuristic algorithm, which can handle more realistic machine-part group formation problem by considering manufacturing factors. A new similarity coeffecient has been developed to solve more realistic machine-part group formation problem. For the purpose of illustations, a numerical example is presented.

• Journal of Information Processing Systems
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• v.15 no.1
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• pp.181-188
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• 2019

A production system is a management system that supports all activities to perform production operations at the manufacturing site. From the point-of-view of a smart factory, smart manufacturing systems redesigned the concept of onsite production systems to fit the entire system and its necessary functional composition. In this study, we select the key functions needed to build a smart factory for a PCB line and propose a new six-step model for the deployment of a smart manufacturing system by integrating essential functions. The smart manufacturing system newly classified the production and operation tasks of PCB manufacturing and selected necessary functions through requirement analysis and benchmarking of advanced companies. The selected production operation tasks are mapped to the functions of the system and configured into seven modules, and the optimal deployment model is presented to allow flexible responses to the characteristics of the tasks. These methodologies are first presented in this study, and the proposed model was applied to the PCB line to confirm that they had significant changes in the work method, qualitative effects, and quantitative effects. Typically, lead time and WIP have reduced by about 50%.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.3
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• pp.299-305
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• 2010

In general, the flexible forming die that has been used in the flexible forming process has the identical punch size; hence, its flexibility is relatively low because the range of allowable curvature radii is limited due to the uniform punch tip radius. Hence, a conceptual design of a sectional flexible die is presented for enhancing the flexibility of the forming process. Two punches of different sizes are used to configure the arbitrary forming surface. For a forming region with a relatively large curvature radius, a large punch array block is used; on the other hand, for the forming regions with small curvature radii, a small punch block is used. The cross-sectional profiles are compared with the target shape for evaluating the effectiveness of the process. Consequently, it is confirmed that the sectional flexible die can be used along with a combination of punch blocks of different sizes for manufacturing objective surfaces of complex shapes.

• Proceedings of the Korean Vacuum Society Conference
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• 2016.02a
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• pp.400.2-400.2
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• 2016

Dye-sensitized solar cells (DSSCs) have been widely investigated as a next generation solar cell because of their simple structure and low manufacturing cost. To realize a commercially competitive technology of DSSCs, it is imperative to employ a technique to prepare nanocrystlline thin film on the flexible organic substrate, aiming at increasing the flexibility and reducing the weight as well as the overall device thickness of DSSCs. The key operation of glass-to-plastic substrates conversion is to prepare mesoporous TiO2 thin film at low temperature with a high surface area for dye adsorption and a high degree of crystallinity for fast transport of electrons. However, the electron transport in the TiO2 film synthesized at low temperature is very poor. So, in this study, TiO2 films synthesized at high temperature were transferred on the selective substrate. We fabricated DSSCs at low temperature using this method. So, we confirmed that the performance of DSSCs using TiO2 films synthesized at high temperature was improved.

• IE interfaces
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• v.17 no.spc
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• pp.20-27
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• 2004

A flexible assembly system (FAS) is a production system that assembles various parts with many constraints and manufacturing flexibilities. This paper presents a new method for efficiently solving the integrated process planning and scheduling in FAS. The two problems of FAS process planning and scheduling are tightly related with each other. However, in almost all the existing researches on FAS, the two problems have been considered separately. In this research, an endosymbiotic evolutionary algorithm is adopted as methodology in order to solve the two problems simultaneously. This paper shows how to apply an endosymbiotic evolutionary algorithm to solving the integrated problem. Some evolutionary schemes are used in the algorithm to promote population diversity and search efficiency. The experimental results are reported.

• International Journal of Precision Engineering and Manufacturing
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• v.3 no.4
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• pp.64-71
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• 2002

Recently, mechanical systems such as a high-speed vehicles and railway trains moving on flexible beam structures have become a very important issue to consider. Using the general approach proposed in the first part of this paper, it is possible to predict motion of the constrained mechanical system and the elastic structure, with various kinds of foundation supporting conditions. Combined differential-algebraic equation of motion derived from both multibody dynamics theory and finite element method can be analyzed numerically using a generalized coordinate partitioning algorithm. To verify the validity of this approach, results from the simply supported elastic beam subjected to a moving load are compared with the exact solution from a reference. Finally, parametric study is conducted for a moving vehicle model on a simply supported 3-span bridge.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.10 no.1
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• pp.1-5
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• 2009

In this research, structural analysis was conducted by applying ANSYS commercial code in order to evaluate deflection quantitatively when each weight of tension controllers was centered and weights and moments on a controller controlling tension amounts was varied in a machinery manufacturing flexible flat cable. Based on the numerical structure analysis, stress, strain and amounts of maximum deformation were obtained and investigated structural validity and was reflected on design of the controller.

• International Journal of Precision Engineering and Manufacturing
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• v.7 no.3
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• pp.51-55
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• 2006

An adaptive tracking controller is presented for the vibration reduction of flexible manipulator employed in hazardous area by combining input shaping technique with sliding-mode control. The combined approach appears to be robust in the presence of severe disturbance and unknown parameter which will be estimated by least-square method in real time. In a maneuver strategy, it is found that a hybrid trajectory with a combination of low frequency mode and rigid-body mode results in better performance and is more efficient than the traditional rigid body trajectory alone which many researchers have employed. The feasibility of the adaptive tracking control approach is demonstrated by applying it to the simplified model of robot system. For the applications of the proposed technique to realistic systems, several requirements are discussed such as control stability and large system order resulted from finite element modeling.

• 제어로봇시스템학회:학술대회논문집
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• 1992.10a
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• pp.49-54
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• 1992

A flexible robotic assembly cell is modeled using Petri net. A simulator is developed and used to predict the optimal status of the system. The assembly cell of flexible manufacturing system(FMS) pilot plant of Automation and Systems Research Institute(ASRI) in Seoul National University is modeled. The system consists of 3 robots, 4 conveyors, automatic guided vehicle(AGV) and auto-stacker. The simulator is programmed in Turbo C on IBM PC, supporting a simple graphic simulation with pull-down menu. The flexibility of the assembly cell in the FMS plant is guaranteed, since it is possible to predict the optimal status of the system using this simulator.

• JSTS:Journal of Semiconductor Technology and Science
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• v.9 no.3
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• pp.174-180
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• 2009

A new flexible electronics technology, named P-FCB (Planar Fashionable Circuit Board), is introduced. P-FCB is a circuit board technology implemented on the plain fabric patch for wearable electronics applications. In this paper, the manufacturing of P-FCB, and its electrical characteristics such as sheet resistance, maximum current density, and frequency characteristics are reported. The fabrication methods and their electrical characteristics of passive devices such as resistor, capacitor, and inductor in P-FCB are discussed. In addition, how to integrate silicon chip directly to the fabric for the flexible electronics system are described. Finally, examples of P-FCB applications will be presented.