• Title/Summary/Keyword: Flexible Manufacturing

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Study of integrated control system for factory automation (공장자동화를 위한 통합제어시스템에 관한 연구)

  • 최경현;윤지섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1245-1248
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    • 1996
  • This paper describes a cell programming environment that deals with problems associated with programming Flexible Manufacturing Cells(FMCs). The environment consists of the cell programming editor and the automatic generation module. In the cell programming editor, cell programmers can develop cell programs using task level description set which supports task-oriented specifications for manipulation cell activities. This approach to cell programming reduces the amount of details that cell programmers need to consider and allows them to concentrate on the most important aspects of the task at hand. The automatic generation module is used to transform task specifications into executable programs used by cell constituents. This module is based on efficient algorithm and expert systems which can be used for optimal path planning of robot operations and optimal machining parameters of machine tool operations. The development tool in designing the environment is an object-oriented approach which provides a simple to use and intuitive user interface, and allows for an easy development of object models associated with the environment.

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Efficiency Analysis of Scheduler based on the Division Scheduling Algorithm (분할 스케쥴링 알고리즘에 기반한 스케쥴러의 효율성 분석)

  • 송유진;이종근
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.1
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    • pp.87-95
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    • 2004
  • We proposed the division algorithm that was aimed at dividing system models. It used a transitive matrix to express the relation between place and transition. And the division algorithm was applied to the scheduling problem, with the division-scheduling algorithm. The division-scheduling algorithm was able to calculate the divided subnet table. And it is able to reduce the analysis complexity. In this study, we applied the proposed division algorithm and division-scheduling algorithm to flexible manufacturing system models. We compared the efficiency and performance of the division-scheduling algorithm with the Hillion algorithm, Korbaa algorithm, and Unfolding algorithm proposed in previous researches.

Hierarchical approaches for the FMS production planning and scheduling problems (FMS의 생산계획 및 일정계획을 위한 단계적 해법에 관한 연구)

  • 장성용;박진우
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1990.04a
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    • pp.195-208
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    • 1990
  • Flexible Manufacturing System(FMS) is an integrated, computer controlled complex of automated material handling devices and numerically controlled machine tools that can simultaneously process medium-sized volumes of a variety of part types. This paper discusses planning problems that can be solved for efficient use of an FMS and present an integrated decision support system for FMS production planning and scheduling problems. FMSDS(Flexible Manufacturing Systems Decision Support System) consists of data handling modules, part selection module, loading module, load adjusting module, scheduling module and simulation module etc. This paper presents the solution methodology of each subproblems and integrated interfaces between subproblems using hierarchical approaches and loop controls considering the relationships between subproblems. A case study by this model is presented.

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A Comparative Study of Dynamic Dispatching Rule for Machine and AGV of Flexible Manufacturing System (유연생산시스템의 기계와 AGV의 동적 작업배정규칙 비교연구)

  • Lee, Sung-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.12 no.1
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    • pp.19-25
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    • 2009
  • We suggest and evaluate a dynamic scheduling rule of machines and material handling systems for on-line operation in job shop type Flexible Manufacturing System. Alternating status should be able to take operation scheduling procedures and without delay in dynamic industrial environments effectively. The interaction(SPT-NS, SPT-QSNS, SPT-NUJ, EDD-NS, EDD-QSNS, EDD-NUJ, CR-NS, CR-QSNS, CR-NUJ) between machine operation scheduling and AGV dispatching rule were also studied in this research. The performance evaluation which was obtained from DSS compares the performance of Flow time, and Empty to loaded travel ratio. It is Compared with the best rules & two system.

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A Roll-to-Roll Process for Manufacturing Flexible Active-Matrix Backplanes Using Self-Aligned Imprint Lithography and Plasma Processing

  • Taussig, Carl;Jeffrey, Frank
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.808-810
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    • 2005
  • Inexpensive large area arrays of thin film transistors (TFTs) on flexible substrates will enable many new display products that cannot be cost effectively manufactured by conventional means. This paper presents a new approach for low cost manufacturing of electronic devices using roll-to-roll (R2R) processes exclusively. It was developed in partnership by Hewlett Packard Laboratories and Iowa Thin Film Technologies (ITFT), a solar cell manufacturer. The approach combines ITFT's unique processes for vacuum deposition and etching of semiconductors, dielectrics and metals on continuous plastic webs with a method HP has invented for the patterning and aligning the multiple layers of a TFT with sub-micron accuracy and feature size.

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An Efficient Buffer Management in a Multi-Cell Flexible Manufacturing Systems (FMS 환경하의 효율적인 버버관리에 관한 연구)

  • 이정표
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.128-132
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    • 1998
  • This research is concerned with buffer management in a multi-cell FMS(Flexible Manufacturing System) with an AGVS(Automated Guided Vehicle System). To reduce blocking and starving caused by breakdowns, variablility in process times, and diversity of part routing, buffer is needed. Due to the high per unit buffer cost, which primarily consists of floor space and equipment cost, the total capacity of buffers in an FMS is very limited. Therefore, proper buffer management can provide a high system efficiency. This paper presents a buffer management model for a multi-cell FMS with an AGVS and a simulation study to compare the proposed model to a conventional buffer management model in a job shop FMS.

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A Study on Loading in Flexible Manufacturing System (유연생산시스템에서 작업할당에 관한 연구)

  • 임재우;노인규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.127-137
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    • 1999
  • This study is concerned with the loading problems in flexible manufacturing system(FMS). The loading problem in FMS is a complex one, when the number of machine and job is increased. It may be time-consuming and even impossible to achieve an optimal solution about this problem mathematically. Thus, a heuristic method is recommended in order to gain near-optimal solutions in a practically acceptable time. A new loading algorithm is developed with a multi-criterion objective of considering the workload unbalance, and maximizing the machine utilization, throughput for critical resources such as the number of tool slots and the number of working hours in a scheduling period and so on. The results of SAS analysis indicated that true average throughput of proposed heuristic loading statistically exceeds that of Shanker and Srinivasulus loading algorithm at the significance level of 0.1.

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hierarchical Control and Intelligent Scheduling of Flexible Manufacturing Cell (유연 생산셀의 계층적 제어와 지능형 스케쥴)

  • 서기성;이노성;안인석;박승규;우광방
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.43 no.3
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    • pp.492-503
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    • 1994
  • In this study, the control and scheduling of the flexible manufacturing cell (FMC) is discussed, which can perform the mixed production and relieve the effect of machine failure. The control of the FMC isvery complex task due to the property of multiple jobs and the dynamically changing states. For effective control of proposed FMC, the hierarchical scheme is introduced and the functions of each levels are defined. Especially for the control functions of shop floor level and cell level, the intelligent scheduler is implemented. To show the efficiency of the intelligent scheduler, the production method fo the existing assembly lines was evaluated and compared with the proposed intelligent FMC method. The results from the production performance show that the proposed method is superior to the existing method in various performance indices.

Analysis of the Reduction of the Dynamic Response for the CNC 5 Axles Machining Center (CNC 5축 공작기계의 동응답 저감 해석)

  • KIM, Gi Man;CHOI, Seong Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.83-89
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    • 2010
  • In this paper, the dynamic response of a CNC 5 Axles machining center was analyzed and then controlled passively by using the dynamic absorber. For the simplification of the theoretical approach, the CNC 5 Axles machining center was modeled as a flexible beam(Bed) having a point mass(Column), two discrete systems(a Table-set and a dynamic absorber). Specifically by using the dynamic absorber, the dynamic response of a Table-set which be caused by the vibration of a flexible beam, was reduced down to the infinitesimal level. The optimal design factors of the dynamic absorber were obtained from the minimization of the cost function. It was found that the natural frequencies of a UT-380 machining center be varied due to the movement of the Table-set. In view of the dynamic response of a Table-set, the larger spring stiffness and mass of the dynamic absorber were found to give the greater reduction.

A Study on the Optimal Design for a Magnetic Bearing-Rotor with Maximum Stiffness using a Genetic Algorithm (유전자 알고리즘을 이용한 최대 강성을 갖는 자기베어링-회전체 최적설계에 관한 연구)

  • Kim, Chae-Sil;Jung, Hoon-Hyung;Park, Bong-Kwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.167-174
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    • 2013
  • High speed rotor systems with magnetic bearings have been the subject of much research in recent years due to the potential for active vibration control. In this thesis, optimal design was conducted for an 8-pole heteropolar magnetic bearing used in the flexible rotor of a turbo blower. In connection with bearing stiffness, this optimal design process was conducted using a genetic algorithm(GA), which is based on natural selection and genetics. The maximum stiffness of the magnetic bearing-rotor was found by considering the critical speeds of the flexible rotor. As a result, the magnetic bearings were optimized to have maximum stiffness.