• Title/Summary/Keyword: Flaw Specimen

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Development of Reactor Vessel Head Penetration Performance Demonstration System in Korea (국내 원자로 상부헤드관통관 기량검증 기술개발)

  • Kim, Yongsik;Yoon, Byungsik;Yang, Seunghan
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.10 no.1
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    • pp.44-50
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    • 2014
  • There were many flaw issues of reactor vessel head penetration in USA fleets. USNRC issued 10CFR50.55a to implement reactor vessel head penetration ultrasonic examination performance demonstration(PD) in US for enhancement of inspection reliability. After September 2009, all US utilities inspected their RVHP with PD qualified system. Korea Hydro and Nuclear Power Company(KHNP) have developed reactor vessel head penetration performance demonstration system for ultrasonic test to apply for pressurized light-water reactor power plants in accordance with 10CFR50.55a since September 2011. RVHP configuration surveying and analysis, code requirement analysis, and performance demonstration specimen design were performed up to this day. Fingerprinting of manufactured specimen, development of test data management program, development of operation procedure, input of flawed data, and development of final report will be performed for the next step. This paper describes the development status of the performance demonstration system for reactor vessel head penetration ultrasonic examination in Korea.

C-Sphere Strength-Size Scaling in a Bearing-Grade Silicon Nitride

  • Wereszczak, Andrew A.;Kirkland, Timothy P.;Jadaan, Osama M.;Strong, Kevin T.;Champoux, Gregory J.
    • Journal of the Korean Ceramic Society
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    • v.45 no.9
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    • pp.507-511
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    • 2008
  • A "C-sphere" specimen geometry was used to determine the failure strength distributions of a commercially-available bearing-grade silicon nitride ($Si_3N_4$) with ball diameters of 12.7 and 25.4 mm. Strengths for both diameters were determined using the combination of failure load, C-sphere geometry, and finite element analysis and fitted using two-parameter Weibull distributions. Effective areas of both diameters were estimated as a function of Weibull modulus and used to explore whether the strength distributions predictably scaled between each size. They did not. That statistical observation suggested that the same flaw type did not limit the strength of both ball diameters indicating a lack of material homogeneity between the two sizes. Optical fractography confirmed that. It showed there were two distinct strength-limiting flaw types common to both ball diameters, that one flaw type was always associated with lower strength specimens, and that a significantly higher fraction of the 25.4-mm-diameter C-sphere specimens failed from it. Predictable strength-size-scaling would therefore not result as a consequence of this because these flaw types were not homogenously distributed and sampled in both C-sphere geometries.

A Comparative Study of Pulse-echo Method and TOFD Method for the Defect in the Welding Joint of the STS304 Stainless Steel (STS304 스테인리스강 용접부 결함평가에 대한 Pulse-echo법과 TOFD법의 비교연구)

  • Kil, Doo-Song;Choi, Won-Doo
    • Journal of Power System Engineering
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    • v.6 no.4
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    • pp.68-72
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    • 2002
  • For the evaluation of a flaw in a welded stainless steel by the Time of Flight Diffraction(TOFD) Method, we have made the reference specimen for experimentation. As a result, we could analyze a specific character and the inner state of the structure in a welded stainless steel and we came to the conclusion as followed. (1) For analyze the structure state of a section in a welded stainless steel through the optical microscope, we could have analyzed the generated shape and the location of a flaw and the inner parts of the structure state through the microscope of eighty magnification and two hundred magnification about the soundness, the heat affected zone(HAZ) and the welded part. (2) Through the comparison with the shape and the size of a flaw in the welded part about the conventional ultrasonic test and the TOFD Method, we could make an observation the special character of the TOFD Method and principles. (3) We analyzed and collected the merit of the TOFD Method on the basis of the experimental result by the shape and the size of a flaw in the inner welded parts. So, we made up a base that we could use as a basic data for a similar flaw like that. Through the study as mentioned above, we could make an observation the flaw detective method and principles used in the TOFD Method.

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The Effects of the Difference of Ultrasonic Damped Rate on the Judgment of Defects (초음파 감쇠율의 차가 결함판정에 주는 영향)

  • Namkoong Chai-Kwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.1-6
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    • 2005
  • In this study, on automatic ultrasonic testing system is used to detect defects of flawtest specimen. We study the effects of the difference of ultrasonic damped rate of the different materials on the judgment of defects. The results indicate that the difference of sensitivity compensating quantity is 2dB, and the judgment is correct over $90\%$ when a specimen is judged as a defect when it exceeds third grade.

Nondestructive Testing of Welding Flaw at Gas Pipeline by Measuring Magnetic Flux Leakage (누설자속 측정에 의한 가스배관의 용접결함에 대한 비파괴 탐상)

  • Ryu, Kwon-Sang;Park, Soo-Yung;Kim, Yong-Il;Lee, Wan-Kyu;Lim, Jae-Kyun;Nam, Young-Hyun
    • Journal of the Korean Institute of Gas
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    • v.12 no.2
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    • pp.53-56
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    • 2008
  • We have developed a system for nondestructive measurement of the magnetic flux leakage at welding flaws, existing in a gas pipeline by Hall sensor. For measuring the magnetic flux leakage, we designed a reference specimen having four kinds of welding flaws. Magnetic flux leakage is measured around the welding flaws of the specimen. The possibility for classification of different kinds of welding flaws is carried out by means of the peak-peak value and the interval between peak-peak of the magnetic flux leakage.

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A Study on the Threshold Condition of Crack Propagation for Pre-Crack and Micro-Hole Specimens (프리크랙과 微小圓孔材의 크랙成長 下限界條件에 관한 硏究)

  • 송삼홍;윤명진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.278-285
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    • 1988
  • The Critical size of artificially induced micro-holes in 0.17%, 0.36% Carbon steel Specimens with Spheroidized Cementite and in 0.17% carbon steel specimens with martensite structure is compared with annealed pre-crack in order to discuss the physical meaning of the fatigue limit and evaluation of the tolerant micro flaw size at the stress level of the fatigue limit. Results obtained were summarized as follows; (1) In this study, non-propagating crack length of Smooth specimen and critical pre-crack length (lc) is coincide. (2) In the carbon steels with spheroidized cementite structure, critical pre-crack length (lc) and allowable micro-hole size (dc) is coincide each other at the fatigue limit level. (3) It has been published that there exists a particular size of micro-hole which has no effect on the fatigue limit. In this study, the micro-hole of critical size can be regarded as equivalent to a tolerant micro flaw which would not reduce the fatigue limit.

Fatigue life prediction of multiple site damage based on probabilistic equivalent initial flaw model

  • Kim, JungHoon;Zi, Goangseup;Van, Son-Nguyen;Jeong, MinChul;Kong, JungSik;Kim, Minsung
    • Structural Engineering and Mechanics
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    • v.38 no.4
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    • pp.443-457
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    • 2011
  • The loss of strength in a structure as a result of cyclic loads over a period of life time is an important phenomenon for the life-cycle analysis. Service loads are accentuated at the areas of stress concentration, mainly at the connection of components. Structural components unavoidably are affected by defects such as surface scratches, surface roughness and weld defects of random sizes, which usually occur during the manufacturing and handling process. These defects are shown to have an important effect on the fatigue life of the structural components by promoting crack initiation sites. The value of equivalent initial flaw size (EIFS) is calculated by using the back extrapolation technique and the Paris law of fatigue crack growth from results of fatigue tests. We try to analyze the effect of EIFS distribution in a multiple site damage (MSD) specimen by using the extended finite element method (XFEM). For the analysis, fatigue tests were conducted on the centrally-cracked specimens and MSD specimens.

Corrections for effects of biaxial stresses in annealed glass

  • Nurhuda, Ilham;Lam, Nelson T.K.;Gad, Emad F.;Calderone, Ignatius
    • Structural Engineering and Mechanics
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    • v.39 no.3
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    • pp.303-316
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    • 2011
  • Experimental tests have shown that glass exhibits very different strengths when tested under biaxial and uniaxial conditions. This paper presents a study on the effects of biaxial stresses on the notional ultimate strength of glass. The study involved applying the theory of elasticity and finite element analysis of the Griffith flaw in the micro scale. The strain intensity at the tip of the critical flaw is used as the main criterion for defining the limit state of fracture in glass. A simple and robust relationship between the maximum principal stress and the uniaxial stress to cause failure of the same glass specimen has been developed. The relationship has been used for evaluating the strength values of both new and old annealed glass panels. The characteristic strength values determined in accordance with the test results based on 5% of exceedance are compared with provisions in the ASTM standard.

A Study on the Residual Strength of the Carbon Steel pipe using in Fuel Gas (연료가스 배관용 탄소강관의 잔존강도에 대한 연구)

  • Yim, Sang-Sik;Kim, Ji-sun;Ryu, Young-don;Lee, Jin-Han
    • Journal of the Korean Institute of Gas
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    • v.20 no.5
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    • pp.112-117
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    • 2016
  • The standard(KS D 3631) should be obey for using fuel gas pipe in Korea and a carbon steel pipe is coated with synthetic resine for protecting the corrosion. The coating is just performed for anti-corrosion, and actual strength of pipe is given by the carbon steel pipe when the fuel gas is transported. When the flaws are occurred in the steel pipe, the estimation method which is used for residual strength is necessary. But the suitable method is not exist for applying the fuel gas pipe. Eventually, the residual strength is estimated by overseas regulation such as ASME B31G or DNV RP F101. But the method based on the relative regulations are not sufficiently valid and it can not estimate the 85% over even. Therefore, the test was performed for validation with pipe specimen. The specimen was made with artificial flaw. The test results showed the certain differences according to flaw depth and DNV RP F101 is suitable to estimate the residual strength in Korea. The results in this paper contain in case of the severe flaw depth and suitable mode for Korea, so the result can be expected as valuable and widely used in various field.

The Evaluation on the frequency Characteristics of the Optical Glass Lens by Resonant Ultrasound Spectroscopy (RUS법에 의한 광학기기용 렌즈의 주파수 특성평가)

  • Yang, In-Young;Kim, Seung-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.127-132
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    • 2005
  • The optical glass lens is required high dimensional precision such as the lack of defect. In this paper, we examined the detectable defect by using the resonant ultrasound spectroscopy(RUS). The RUS is the measurement system which is to excite the specimen and to inspect the differences of resonant frequency pattern between acceptable specimen and specimen which has some defects. In this paper, for nondestructive evaluation by using RUS, we measured the resonant frequency of each specimen which is spherical and aspherical glass lens. With the results, we knew the polishing processing degree of spherical glass lens by the measured resonant frequency and could evaluate the characteristic of aspherical glass lens about some flaws.