• Title/Summary/Keyword: Flaw Specimen

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Fabrication of Mechanical Fatigue Flawed Specimen with Notch Processing (노치가공법에 의한 기계적 피로결함 시험편 제조)

  • Hong, Jae-Geun;Park, Ban-Uk
    • 연구논문집
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    • s.32
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    • pp.55-64
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    • 2002
  • Performance demonstration with real flawed specimens has been strongly required for nondestructive evaluation of safety class components in nuclear power plant. Specimen has been designed to produce mechanical fatigue flaw with tension stress and fatigue flaw has been produced to control stress and cycle, for suitable roughness. Notch condition is considered for control of fracture mode. After seal welding for fracture surface, final welding was performed to complete flaw specimen with GTAW(Gas Tungsten Arc welding) and FCAW(Flux Cored Arc Welding). It was demonstrated flaw size of flawed specimen by radiographic. testing and ultrasonic testing.

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An Experimental Study on Detection of Defects in Weldzone (용접부 결함 검출에 관한 실험적 연구)

  • 남궁재관
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.56-63
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    • 2003
  • In this study, an automatic ultrasonic testing system is used to detect the defects of the natural flaw test specimen and of the artificial flaw test specimen. We evaluate the detection performance of the acceptance standard for the natural flaw test specimen and of the acceptance standard for the artificial flaw test specimen. We also study the potential problems of those acceptance standards. The results indicate that the acceptance standard for the detection of defects in weldzone is good then the sensitivity correction is performed and that we must clearly specify special check points of the acceptance standard for the system in use.

Estimation of Flaw Depth and Height by Radiography (방사선투과사진에 의한 결함깊이 및 높이의 평가)

  • Kang, Kae-Myung;Park, Un-Su;Sim, Eon-Deok
    • Korean Journal of Materials Research
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    • v.12 no.8
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    • pp.682-687
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    • 2002
  • The three-dimensional estimation on the depth and height of flaw by using the difference of radiographic contrast density was studied. First, the specimens having artificial flaws of various depths and heights were prepared and the radiographic testing was performed. The radiographic depth of flaw was investigated and estimated on the effect of the scattered radiation with the change of distance between flaw and film. The height of flaw was estimated from the radiographic test with the reference specimen. The radiographic contrast with flaw depth decreased with increasing the flaw depth. The scattered radiation increased with increasing flaw depth and varied with the location between flaw and film. However, in the case of flaw height, the contrast density increased with increasing flaw height. It is thought due to the change in volume generating the scattered radiation which reaches a film.

Fabrication of Mechanical fatigue flawed Specimen and Evaluation of Flaw Size (기계적 피로결함 시험편 제조 및 결함 크기 평가)

  • Hong, Jae-Keun;Kim, Woo-Sung;Son, Young-Ho;Park, Ban-Uk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.1
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    • pp.38-44
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    • 2003
  • Performance demonstration with real flawed specimens has been strongly required for nondestructive evaluation of safety class components in nuclear power plant. Mechanical or thermal fatigue crack and intergranular stress corrosion cracking could be occured in the in-service nuclear power plant and mechanical fatigue crack was selected to study in this paper. Specimen was designed to produce mechanical fatigue flaw under tensile stress. The number of cycles and the level of stress were controlled to obtain the desired flaw roughness. After the accurate physical measurement of the flaw size and location, fracture surface was seal-welded in place to ensure the designed location and site. The remaining weld groove was then filled by using gas-tungsten are welding(GTAW) and flux-cored arc welding(FCAW). Results of radio graphic and ultrasonic testing showed that fatigue cracks were consistent with the designed size and location in the final specimens.

Nondestructive Evaluation of the Flaw in a Ceramic Ferrule by Resonant Ultrasound Spectroscopy (공명초음파분광법을 이용한 페롤의 비파괴결함평가)

  • 김성훈;백경윤;김영남;양인영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.108-117
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    • 2004
  • In this paper, a measuring NDT(nondestructive testing) system using RUS(Resonant Ultrasound Spectroscopy) was built for nondestructive evaluation of the flaw in a ceramic Ferrule. The principle of RUS is that the mechanical resonant frequency of the materials depends on density, and the coefficient of elasticity. The RUS system is the measuring which is to exite specimen and to inspect the difference of natural frequency pattern between acceptable specimen and specimen which has some defects. RUS system is configured of spectrum analyzer, power amplifier, PZT sensor and support frame. For defect evaluation by the RUS, we performed to measure natural frequency of Ferrule, both acceptable and cracked. In the case of Ferrule, the resonant frequency of cracked-Ferrule existed to higher frequency band than acceptable-Ferrule.

B-Scan Image Processing Technique by Using Ultrasonic Microscope System (초음파 현미경 시스템에 의한 B-스캔 영상처리 기술)

  • 고대식;전계석
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.12
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    • pp.1889-1893
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    • 1990
  • In this paper, ultrasonic microscope system has been constructed with the small aperturre acoustic lens and the angle controller, and the new type of B-scanultransonic imaging has been analyzed. The system with small aperture lens was used to detect flaw existing within the thick specimen and its resolution was in the range of one wavelength at interior plane of sample. The anle controller was used to excited surface acoustic wave or shear wave. In order to obtain B-scan image of the flaw existig at interior of solids, shear wave has been excited and backscattering signals from the flaw have been processed. In experimental results, B-scan ultransonic images have been obtain from the flaws of varable shape and measured flaw size from the images has been in good agreement with practical size in the range of 10% error.

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Characteristics of Sialon ceramics by Kinds of Additive $Al_2O_3\;and\;Y_2O_3$ (소결보조재 $Al_2O_3$$Y_2O_3$종류에 따른 사이알론 세라믹스의 특성)

  • Park, S.W.;Moon, S.J.;Ahn, S.H.;Kim, J.S.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.50-54
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    • 2008
  • Various Sialon ceramics were fabricated by hot-pressing mixtures of $Si_3N_4$ with additive $Y_2O_3$ and $Al_2O_3$. The polished specimen of SiAlON $I{\sim}III$ went on increasing in strength by heat treatment, heat treated non-polished specimen were similar or up to polished specimen in strength. The polished specimen of both SiAlON IV and V showed a very high strength, but were not Increasing of strength by heat treatment. All specimens were fractured on the surface and at the inner flaws. Surface fractures were initiated from the polished surface flaw and corner flaw. Inner fractures were initiated from an internal defect.

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A Study on the Bending Fatigue Strength of Sintering Spur Gear (소결치차의 피로강도에 관한 연구)

  • 류성기;김경모
    • Journal of the Korean Society of Safety
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    • v.9 no.3
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    • pp.28-33
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    • 1994
  • It is very important to have exact informations on the properties and characteristics of the sintering material as a new material of machine elements. To study the sintering spur gear and the sintering specimen to be consisted of Fe-Cu-C, the constant stress amplitude fatigue test is performed by using an electrohydrolic survo-controlled pulsating tester. Consequently, the S-N curves are obtained and the fatigue strength is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintering spur gears, the critical notch depth of sintering materials and the effects of flaw depth on the bending fatigue strength.

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Effect of Surface Flaw Type on Ultrasonic Backscattering Profile (표면결함유형이 초음파 후방산란 프로파일에 미치는 영향)

  • Kwon, Sung-D.;Yoon, Seok-S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.658-662
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    • 2001
  • The classification of surface flaw types was performed on the basis of angular dependence of backscattered ultrasound. The copper line adhered on the surface, cower line filled in groove, pure groove and the normal edge were adopted as various surface flaw patterns of glass specimen. A backward longitudinal profile was formed probably by the longitudinal wane scattering at and near 1st critical angle. The wave trains at the peak angles of the backward radiation profiles showed different shapes according to the superposition ratio of scattered and leaky waves. The asymmetry of the backward radiation profile arose due to the scattering effect of flaw. The additive resonance effect of copper line appeared in the left side of the profile. The peak angles of both the longitudinal and radiation profiles were shifted toward small angle by the scattering effect.

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Residual stress measurement using acoustic microscope (초음파현미경을 이용한 잔류 응력 측정)

  • Kim, Hyun;Ko, Dea-sik;Jun, Kye-suk
    • Proceedings of the Acoustical Society of Korea Conference
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    • 1998.06e
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    • pp.259-262
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    • 1998
  • In this paper, we have studied measurement technique for inhomogeneous residual stress using acoustic microscopy with quadrature detector. In experiment, aluminum tensile specimen with the flaw has been made and loaded by Instrone. A spherical typed acoustic transducer of center frequency 5MHz has been used for sending a longitudinal acoustic wave into a stressed specimen. It has been shown in experimental results that the phase has largely changed around the flaw that residual stress has been largely distributed and acoustic microscopy has been used in the field of residual stress measurement.

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