• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.826-830
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• 2002

In the civil engineering and architecture fields, welding for large sectional members, such as I section steel and H section steel, are usually performed. a flash welding system, by which large I section steel or H section steel can be welded for a short time, was newly developed. In order to know the basic characteristics of welded joints, the specimens were cut out from flash welded joints, and tensile and fatigue experiments were carried out. The joint efficiency of welded joints by flash welding is 100% for the specimens with reinforcements and 93% for without reinforcements. The fatigue strength of welded joints with reinforcement was about 50% of that of the base metal. Removing the reinforcement generated by flash welding, fatigue strength of flash welded joints became 75% of that of the base metal. In case of flash welded joints with reinforcements, after a couple of fatigue cracks had propagated, ductile fracture occurred at the toe. In flash welded joints without reinforcements, fracture occurred at the bond or at HAZ (Heat Affected Zone). In case of fracture at the bond, fracture was brittle, and in case at HAZ, fracture was ductile.

• Journal of Welding and Joining
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• 제27권3호
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• pp.52-59
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• 2009

Flash butt welding is applied in many industries. New technology was developed recently for joining billets which called "EBROS (Endless Bar Rolling System)". After reheating billets in furnace, two billets were joined using flash butt welding. The objective of this study was to investigate the effect of alloying elements on mechanical properties of flash butt welded zone of hot rolled steel bar. The tensile properties on welded zone of Fe-Mn steel and Fe-Mn-V steel were dropped as compared with non-welded zone. Fe-Mn-Nb steel was opposed to the former. It was found that the white band at the welded zone had high ferrite volume fraction and large ferrite grain size. The vertical white band between flash butt welded billets was transformed into an arrowhead it of steel bar. According to this band, softening has been appeared. There was a interesting phenomenon with HAZ of Fe-Mn-Nb Steel, 40nm scale of particles were observed and hardness of HAZ was higher than non-welded zone.

• 조명전기설비학회논문지
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• 제17권1호
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• pp.45-53
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• 2003

본 연구에서는 프래쉬버트 용접에서의 용접성을 향상시키기 위하여 인버터를 대용량 시스템에 적용하여 타당성을 검증하였다. 제안된 시스템은 풀브릿지 인버터방식을 채택하고, DSP제어기를 사용하였다. 인버터시스템으로 동작 주파수를 향상시키면서 기존의 위상 제어형 용접기의 용접성과 비교하여 스패터가 저감되는 등 용접성이 개선되는 것을 여러 가지 금속학적인 방법들을 이용하여 확인하고, 인버터 시스템의 타당성을 검증하였다.

• Journal of Welding and Joining
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• 제32권3호
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• pp.95-101
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• 2014

Joining of grey cast iron by fusion welding has much difficulties for its extremely low ductility and low toughness because of the flake form of the graphite. And the brittle microstructure, i.e. ledeburite may be formed during fusion welding by its rapid cooling rates. By these kinds of welding problem, preheat and post heat treatment temperature must be increased to avoid weld crack or welding problems. In order to avoid these fusion welding problem, friction welding of cast iron was carried out for improving joint soundness, establishing friction welding variables. There is no factor for evaluating friction weldability in continuous drive type friction welding. In this point of view, this study proposed the parameters for calculating friction weld heat input. The results obtained are as follows ; 1. There was a close relationship between tensile strength and flash appearance of friction welded joint. 2. Tensile strength was decreased and flash was severely oxidized as increasing frictional heating time. 3. As increased forging pressure $P_2$, flash had a large crack and tensile strength was decreased. 4. As powdered graphite by rotational frictional force induced flat surface and hindered plastic flow of metal, tensile strength of welded joint was decreased. 5. Heat input for continuous drive type friction welding could be calculated by the factors of $P_1$, $P_2$ and upset distance(${\delta}$).

• 한국정밀공학회지
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• 제18권6호
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• pp.148-158
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• 2001

In this paper, Automatic Dynamic Balancer(ADB) was simulated and investigated to use at the high speed rotating chuck for the friction welding. In the limited computer simulations and experiments that have been presently carried out, several conclusions have been found. Above critical speed of the rotating system, ADB can balance the rotating disk. Therefore, it can be predicted that ADB can make an uniform flash during the friction welding.

• KIEE International Transactions on Electrophysics and Applications
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• 제4C권2호
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• pp.55-59
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• 2004

Throughout manufacturing processes, pulse shaping is required for material processing and it is regarded as an important (actor according to the specific characteristics of materials. Therefore, this study suggests a highly appropriate pulse shaping technique using a multi-switching method. This is a pulse superposition method in which one flash lamp can consecutively turn on by the double switching of the discharging system. It is possible to construct a variety of pulse shapes and pulse widths by the consecutive trigger of the silicon-controlled rectifiers (SCR) of a PIC (program integrated circuit) one-chip microprocessor. The use of this technique can provide a number of advantages to people who require suitable pulse shaping for particular applications such as welding, cutting, and drilling.