• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.123-127
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• 1996

The tendency of wrinkling formation on the flange of a deep-drawn rectangular container was investigated experimentally under different process conditions. Such process variables as blank size, sheet thickness, blank-holding force, and depth of drawing are chosen to examine their effects on the flange wrinkles of the products. Number and amplitudes of the wrinkles are measured along the periphery of the flange and compared between each case of process condition.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.9-13
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• 1999

In order to investigate the effect of flange wrinkling on the wall break of a deep drawn rectangular cup, experiments and simulation were done. The effect of the wrinkling height on drawing force and wall break for a moving blank holder system with spacer were studied by setting a fixed clearance between the drawing die and the blank holder. Simulation and experimental results showed that wall break could be provoked by the flange wrinkling. As the wrinkling height increased, the punch force grew. The maximum punch force was obtained at its final stage of stroke.

• Proceedings of the KSME Conference
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• 2001.06c
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• pp.616-620
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• 2001

The wrinkling in the flange and wall of a part is a predominent failure mode in stamping of sheet metal parts. In many cases this wrinkling may be eliminated by appropriate control of the blank holding force(BHF), but BHF affects the draw depth. Although the wrinkles of flange have been made in the incipient stage of drawing, if the height of wrinkles is maintained under a prescribed limit by decrease or extinction of wrinkles in the course of drawing, small BHP can be allowed so that the depth of drawing could be increased. Authors research the variation of the wrinkles in flange in the course of square cup drawing by using aluminium A1015 and aluminium alloy A5052.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.33 no.3
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• pp.276-282
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• 2009

Wrinkling in the flange and wall of a deep-drawn part is one of the major defects in sheet metal processes. Wrinkling is influenced by many factors, such as material properties, shape of the body, forming conditions, stress state and thickness, etc. It is difficult to analyze the wrinkling initiation and growth according to the factors because the effects of the factors are very complex and the wrinkling behavior may show wide variation even though small deviation of factors. In this study, the influence of wrinkling parameters, such as material properties (Al1050, Al5052), the blank holding force and the drawing depth on the wrinkling initiation and growth is investigated by using the experimental method and the dynamic explicit finite element analysis. From the results, it is shown that the dynamic explicit finite element method can be used effectively to prevent the wrinkling problems advancely in the deep drawing process. Also, there is a good agreement between the experimental result and the dynamic explicit finite element analysis.

• Journal of the korean Society of Automotive Engineers
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• v.11 no.3
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• pp.49-59
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• 1989

The purpose of this paper is to obtain the effect of die lubrication in deep drawing process. The flange wrinkling is analysed by a moment equilibrium method in order to apply the optimum blankholding force to the blank. The experiment has been carried out with the high stiffness spring-type blankholder system. As the result, blankholding pressure is determined in terms of variables in deep drawing process. In the range of frictional coefficient which has been found in this experiment, there was a little difference in required blankholding force but a great difference in drawing force. It was found that the stiffness of blankholder was the major factor which influences on flange wrinkling in spring-type blankholder system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.845-848
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• 2002

The wrinkling in the flange and wall of a part is a predominent failure mode in stamping of sheet metal parts. In many cases this wrinkling may be eliminated by appropriate control of the blank holding forco(BHF), but BHF affects the draw depth. Gotoh had studied the wrinkles under 0.02mm in height. In general, the height of wrinkles could be limited under 0.2mm practically. Therefore small BHP can be allowed so that the depth of drawing could be increased. Authors research the variation of the wrinkles in flange in the course of cup drawing by using aluminium alloy Al050 and A5052.

• Journal of the korean Society of Automotive Engineers
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• v.11 no.4
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• pp.35-42
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• 1989

The major purpose of this paper is a study on the effect of die profile radius on the formability of spring-type blankholder system in deep drawing process. By drawing the various materials, formability is studied by means of checking the drawing force, blankholding force variation, limiting drawing ratio and wall wrinkling phenomenon. As the die profile radius increases, the maximum drawing force and maximum blankholding force decrease regardless of lubrication condition. Because better lubrication induces blankholding force to rise, spring type blankholder system is better to protect flange wrinkling phenomenon than constant pressure type. And wall wrinkling phenomenon was not detected in experimental die radius range, so the Miyakawa's upper wrinkling limit is understimated in case of material tested.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1240-1243
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• 2005

The wrinkling in the flange and wall of a part is a predominant failure mode in stamping of sheet metal parts. In many cases this wrinkling may be eliminated by appropriate control of the blank holding force(BHF), but BHF affects the draw depth. Gotoh had studied the wrinkles under $20{\mu}$ in height. In general, the height of wrinkles could be limited under $200{\mu}$ practically. Therefore small BHF can be allowed so that the depth of drawing could be increased. This paper represents the variation of the wrinkles of flange in the part of cup drawing by using aluminium alloy A1050 and A5052. This simulation is used by the explicit finite elements code $PAM-STAMP^{TM}$. The computed results are compared with the experimental results to show the validity of the analysis.

• Transactions of Materials Processing
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• v.25 no.5
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• pp.325-331
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• 2016

In this paper, a three-dimensional part model is constructed for the finite element analysis of hemming models where hemming defects frequently occur. The roller path is modeled as the boundary condition with the one-dimensional beam element and the revolute joint model. With the constructed part model and the roller movement, a finite element analysis has been pursued in order to identify the hemming load and hemming defects such as wrinkling in the flange region. The analysis result shows that the maximum hemming load occurs in the intake situation while oscillatory behavior of the load is found especially when hemming the curved model because of wrinkle generation. This paper compares the amplitude and the period of wrinkle between the analysis result and the experiment, which shows good agreement with each other.

• Transactions of Materials Processing
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• v.3 no.3
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• pp.335-346
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• 1994

The effect of sheet steel properties and lubrication on the optimal range of blank holding force (BHF) was investigated by means of the model die stamping of various sheet steels. The optimal range of blank holding force was expressed as the range between the lower BHF at flange wrinkling and the upper BHF at local necking. It showed that mechanical properties, thickness of sheet steel and lubrication condition were important factors affecting the optimal range of BHF in sheet steels. Especially, lubrication played an important role in the case of coasted sheet steels.