• Title/Summary/Keyword: Flaking

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Thin Film Adhesion and Cutting Performance in Diamond-Coated Carbide Tools

  • Jong Hee Kim;Dae Young Jung;Hee Kap Oh
    • The Korean Journal of Ceramics
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    • v.3 no.2
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    • pp.105-109
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    • 1997
  • The effects of surface conditions of the C-2 cemented carbide substrate on the adhesion of diamond film were investigated. The substrates were pretreated for different times with Murakami's reagent and then the acid solution of an H2SO4-H2O2. The adhesion strength was estimated by a peeling area around the Rockwell-A indentation. The cutting performance of the diamond-coated tools was evaluated by measuring flank wears in dry turning of Al-17% Si alloy. The morphology of deposited diamond crystallites was dominated by (111) and (220) surfaces with a cubooctahedral shape. The diamond film quality was hardly affected by the surface conditions of the substrate. The variation of tool life with longer substrate etching times resulted from a compromies between the increase of film adhesion at the interface and the decrease of toughness at the substrate surface. The coated tools were mainly deteriorated by chipping and flaking of the diamond film form a lock of adhesion strength, differently from the wear phenomena of PCD tools.

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An Experimental Study on the Forming Characteristics of Pre-Coated Metals (피복된 판재의 성형 특성에 관한 실험적 연구)

  • 김호윤;왕신일;배원병
    • Transactions of Materials Processing
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    • v.9 no.5
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    • pp.463-468
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    • 2000
  • An experimental study has been performed to investigate the forming characteristics of pre-coated metals(PCMs) widely used in domestic appliances through Erichsen tests and deep drawing tests. Erichsen tests are performed to find out the forming limits of seven pre-coated metals in normal conditions. Rectangular deep-drawing tests are carried out to know the effects of die materials and blank metals on forming loads and surface defects of final PCM products. In the deep-drawing test, four die materials [STD11(TiCN), STD11, STD11(TD), AMPCO] are used. In the Erichsen test, the forming limits of PCMs are obtained from flaking or crack of pre-coated films and lower than those of base metals. In respect of surface roughness and forming load, STD11(TD) and AMPCO materials are superior to my other die-materials used in the deep-drawing test.

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Study for Forming Limit of Pre-Coated Metal (프리코트 메탈의 성형한계에 관한 연구)

  • 왕신일
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.159-162
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    • 1999
  • This study has been performed to investigate forming limit of PCM(Pre-Coated Metal) widely using appliances. Die set was made for deep drawing test and some PCMs were inrectangular deep drawing test in no-lubricant 20% clearance some die materials(STD11(TiCN) STD11(HrC60) STD11(TD) AMOCO and 6mm/sec punch speed. and Ericshen test was performed in regular conditions In this experiment forming limit forming characteistics superior die materials and fracture of PCMs been investigated. In results tested PCMs have lower forming limit than base material because lower elongation ultimate strength than base material And two-fracture types - occurring band and flaking - of PCMs have been investiqated.

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A Behavior of Rolling Contact Fatigue on Retained Austenite in High-Carbon Chromium Bearing Steel (고탄소 크롬 베어링 강에서의 잔류 오스테나이트 변화에 따른 회전접촉 피로거동)

  • Jin, Jai Koan;Kim, Dong Keon
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.3
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    • pp.190-198
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    • 1994
  • In order to study the effect of retained austenite on rolling contact fatigue in high-carbon chromium bearing steel, retained austenite was controlled by only tempering temperature, individually 200, 220 and $240^{\circ}C$. Among various microstructural alteration during rolling contact fatigue test, plate-like carbide most related to the flaking at sub-surface of contact pressure. The plate-like carbides formed during rolling contact fatigue test decrease with increasing tempering temperature, and fatigue life is much more improved. The retained austenite was decreased with the tempering temperature, and that decreased plate-like carbide formation. Therefore fatigue life is much more improved with decreasing retained austenite.

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Life Analysis of Ball Bearings by Accelerated Life Test (가속수명시험을 이용한 볼 베어링 수명분석)

  • 김형의;이윤표;유영철
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.335-342
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    • 2004
  • The failures such as flaking, wear, crack and seizing caused by the high contact pressure accompanied with sliding motion between inner or outer ring and ball are potential failures of ball bearing. In this research, we have qualitatively selected the efficient test items through the analysis of the life and potential failures of ball bearing. The bearing's failures are related closely to the whole system in using the bearing. So, the bearing itself requires an estimation of life in order to opreate the system safely. We have tested ten ball bearings. Our research has applied both radial and axial direction force of maximum torque conditions simultaneously for the accelerated life testing. The result is established by employing the weibull plot and compared the predicted life of ball bearing to the experimental result.

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Development of Diagnosis Technique for Converter Bearings by Using Acoustic Emission (음향방출기법을 이용한 전로베어링 안전진단 기술개발)

  • 박경조
    • Journal of the Korean Society of Safety
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    • v.18 no.2
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    • pp.6-15
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    • 2003
  • A method is presented for diagnosing the converter bearings by using acoustic emission. The flaking mechanism causing the large-scale bearing for furnace to flaw is investigated and a possibility of defect is verified by Finite Element method. he diagnosis logic is proposed fir detecting the flaw of a non-continuous rotating machine. It is proved that the acoustic emission energy can be used as a representative parameter for an acoustic event. Applying the method to the tilting bearings for steel mill in operation, the effectiveness of this logic is evaluated. It is shown that AE signal is generated only when the bearing is tilting, and the trend analysis can be focused upon this process.

Tribological Properties of Ti(C,N)-based Cermet after Hot Isostatic Pressing at High Nitrogen Pressure

  • Xiong, Wei-hao;Zheng, Li-yun;Yan, Xian-mei
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.663-664
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    • 2006
  • Sintered Ti(C,N)-based cermets were treated with hot isostatic pressing (HIP) at different nitrogen pressures. The tribological properties of the treated cermets have been evaluated. The results show that a hard near-surface area rich in TiN formed after HIP treatment. The cermets treated at higher pressure had a relatively lower friction coefficient and specific wear rate. In all cases the microhardness of treated cermets is higher than that without HIP natridation. The wear mechanisms of cermets were hard particle flaking-off and ploughing. It was also found that the HIP natridation is well-suited for improving the tribological properties of cermets.

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Investigation of Oxidation Sensitivity with Temperature of Steel Plate Type (강판 종별 온도에 따른 산화 민감도 조사)

  • KIM, JUHAN;LEE, KEEMAN
    • Journal of Hydrogen and New Energy
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    • v.30 no.5
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    • pp.455-464
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    • 2019
  • Experiments were conducted to investigate the sensitivity of steel plate oxidation with temperature in a simulated furnace. Used steel plates were a general steel and a high tensile steel. Porous media burner (PM burner) used in model furnace was made for uniform temperature profile. The surrounding temperature was controlled by adjusting the flow rate of the mixture in the combustor. Oxide layer analysis was performed using SEM image analysis and EDS line scanning. Both steel sheets showed a tendency to increase the thickness of the steel sheet surface oxide layer as the temperature increases, and it was confirmed that the flaking phenomenon in surface oxidation layer appeared when the temperature was above a certain temperature.

Loading Test Results of Wind Turbine Pitch/Yaw Bearing (풍력발전기용 피치/요 베어링의 하중 시험 결과)

  • Nam, Ju-Seok;Kim, Heung-Sub;Lee, Young-Soo;Han, Jeong-Woo
    • Journal of Wind Energy
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    • v.3 no.1
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    • pp.61-67
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    • 2012
  • The loading test of wind turbine pitch and yaw bearings have been conducted using special test rig designed for the test of large slewing bearings. Test type was fatigue test that applied fatigue load to each bearing and followed the defined test process. Measurement data during test were rotational torque and raceway temperature, and inspected key components by disassembling the bearing after all test finished. As a results, the raceway temperature during test did not exceed the operational temperature range of lubricant and rotational torque was reduced as the bearing's rotational cycle increased. In the inspection of key components, some plastic deformation and flaking were detected at some raceway sections while other components such as ball, spacer and seal remain indefective conditions.

SOI wafer formation by ion-cut process and its characterization (Ion-cut에 의한 SOI웨이퍼 제조 및 특성조사)

  • Woo H-J;Choi H-W;Bae Y-H;Choi W-B
    • Journal of the Korean Vacuum Society
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    • v.14 no.2
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    • pp.91-96
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    • 2005
  • The silicon-on-insulator (SOI) wafer fabrication technique has been developed by using ion-cut process, based on proton implantation and wafer bonding techniques. It has been shown by SRIM simulation that 65keV proton implantation is required for a SOI wafer (200nm SOI, 400nm BOX) fabrication. In order to investigate the optimum proton dose and primary annealing condition for wafer splitting, the surface morphologic change has been observed such as blistering and flaking. As a result, effective dose is found to be in the $6\~9\times10^{16}\;H^+/cm^2$ range, and the annealing at $550^{\circ}C$ for 30 minutes is expected to be optimum for wafer splitting. Direct wafer bonding is performed by joining two wafers together after creating hydrophilic surfaces by a modified RCA cleaning, and IR inspection is followed to ensure a void free bonding. The wafer splitting was accomplished by annealing at the predetermined optimum condition, and high temperature annealing was then performed at $1,100^{\circ}C$ for 60 minutes to stabilize the bonding interface. TEM observation revealed no detectable defect at the SOI structure, and the interface trap charge density at the upper interface of the BOX was measured to be low enough to keep 'thermal' quality.