• Title/Summary/Keyword: Fixed bed reactor

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Hydrogen Production by Methanol Steam Reforming over Micro-channel Reactor (마이크로 채널 반응기에서 메탄올의 수증기 개질반응을 통한 수소 제조)

  • Lee, Jin-Woo;Jeon, Hye-Jeong;Hong, Sung-Chang
    • Clean Technology
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    • v.15 no.2
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    • pp.130-136
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    • 2009
  • Commercial catalyst (Cu-Zn/$Al_2O_3$, Johnson Matthey Co., 83-3 Catalyst) was applied to the hydrogen production by steam reforming of methanol in the micro-channel reactor (MCR). The steam reforming of methanol was tested over Cu-Zn catalyst at temperatures in the range of 200 and 300$^{\circ}C$, the catalyst size of 0.05${\sim}$2.2 mm, the space velocity of 3,000${\sim}$10,000 $hr^{-1}$ in a fixed bed continuous flow reactor. The conversion of methanol and the yield $H_2$ preferred high temperatures and low space velocities, and had optimal results with the particle size of 0.35 mm. Based on the results from experiments with fixed bed reactor, two types of MCR, boat bed and stacked bed MCRs, were studied. The stacked bed type MCR showed better methanol conversion compared with the boat type one.

Selective nitrification and denitrification in fixed bed biofilm reactors

  • Yun, Ho-Jun;An, Seung-Ho;Kim, Dong-Jin
    • 한국생물공학회:학술대회논문집
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    • 2001.11a
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    • pp.278-281
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    • 2001
  • A fixed bed biofilm reactor filled with ceramic media were used to remove nitrogen by selective nitrification (ammonium to nitrite). The effects of experimental conditions (nitrogen load, dissolved oxygen, nitrite ratio, C/N ratio) on denitrification were investigated. The reactor showed more than 80% average T-N removal efficiencies at T-N loading in the range of $1.1{\sim}3.3$ kg $T-N/m^3{\cdot}d$ C/N at the C/N ratio of 1. T-N removal efficiencies increased as nitrite ratio.

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The Removal of Organics, Nitrogen and Phosphorus in Loop Reactor Using Fluidized Media (유동상 담체를 이용한 Loop Reactor에서 유기물 및 질소, 인 제거)

  • Seon, Yong-Ho
    • KSBB Journal
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    • v.24 no.4
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    • pp.353-360
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    • 2009
  • This study was accomplished using Anaerobic/Anoxic/Oxic upflow packed-bed column reactors with fixed media and Loop Reactor with fluidized media instead of Oxic reactor. The objectives of this study was to investigate the characteristics of organics, nitrogen and phosphorus removal from sewage with the HRT. The average removal efficiencies of $BOD_5$ and SS increase as increasing the hydraulic retention time (HRT) until 16 h of the HRT, and they were constant over 16 h of the HRT. The removal efficiency of $BOD_5$ in case of packed-bed reactor and Loop Reactor was about 86.6% and 90.9% respectively at 16 h of the HRT. The removal efficiency of SS in packed-bed reactor and Loop Reactor was about 78.0% and 88.2% respectively at 16 h of the HRT. The average removal efficiencies of $COD_{Cr}$ and $COD_{Mn}$ showed similar trends as those of $BOD_5$ and SS. At the HRT of 16 h, the removal efficiency of $COD_{Cr}$ in case of packed-bed reactor and Loop Reactor was 63.5%, 75.2% and that of $COD_{Mn}$ was 60.7%, 73.6% respectively. The average removal efficiencies of T-N and T-P increase as increasing the HRT. The removal efficiencies of T-N and T-P in Loop Reactor were 33.6% and 54.5% respectively at 16 h of the HRT and T-N and T-P were better removed in Loop Reactor. From this result, it was found that the performance of Loop Reactor was much higher than the performance of packed-bed reactor and the optimum HRT was 16 h.

A Study on the Drying and Carbonization of Sewage Sludge in Fluidized Bed Reactor (유동층 반응기에서 하수슬러지의 건조 및 탄화 특성에 관한 연구)

  • Choung, Young-Hean;Cho, Ki-Chul;Kang, Dong-Hyo;Kim, Yi-Kwang;Park, Chang-Woong;Oh, Kwang-Joong
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.7
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    • pp.746-751
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    • 2006
  • In this study, drying and carbonization experiment was conducted in a fluidized bed reactor according to the variations in gas velocity, particle size, and reactor temperature. As a result, the weight loss rates of sludge by drying in the fixed bed and fluidized bed type dryer showed that drying in the fluidized bed was about 6 times faster than drying in the fixed bed, and the weight loss rates of sludge by carbonization in the fixed bed and fluidized bed type reactor showed that carbonization in the fluidized bed was about 4 times faster than drying in the fixed bed. This implies that carbonization in the fluidized bed was completed within 10 minutes. Although the amount of char decreased with the increase of carboniration temperature, the amount of char became similar at upper 873K. Also, the amount of char decreased with increasing gas velocity. Consequently, it could be efficient that slow fluidization should be maintained within the range of fluidization in case of fluidized carbonization of sewage sludge at 873K.

Preparation of a Water-Selective Ceramic Membrane on a Porous Stainless Steel Support by Sol-Gel Process and Its Application to Dehydration Membrane Reactor

  • Lee, Kew-Ho;Sea, Bongkuk;Youn, Min-Young;Lee, Yoon-Gyu;Lee, Dong-Wook
    • Korean Membrane Journal
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    • v.6 no.1
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    • pp.10-15
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    • 2004
  • We developed a water-selective ceramic composite membrane for use as a dehydration membrane reactor for dimethylether (DME) synthesis from methanol. The membranes were modified on the porous stainless steel support by the sol-gel method accompanied by a suction process. The improved membrane modification process was effective in increasing the vapour permselectivity by removal of defects and pinholes. The optimized alumina/silica composite membrane exhibited a water permeance of 1.14${\times}$10$^{-7}$ mol/$m^2$.sec.Pa and a water/methanol selectivity of 8.4 at permeation temperature of 25$0^{\circ}C$. The catalytic reaction for DME synthesis from methanol using the membrane was performed at 23$0^{\circ}C$, and the reaction conversion was compared with that of the conventional fixed-bed reactor. The reaction conversion of the membrane reactor was much higher than that of the conventional fixed-bed reactor. The reaction conversion of the membrane reactor and the conventional fixed-bed reactor was 82.5 and 68.0%, respectively. This improvement of reaction efficiency can last if the water vapour produced in the reaction zone is removed continuously.

Production of Hydrogen Gas by Thermochemical Transition of Lauan in Fixed Bed Gasification (고정층 가스화에 의한 나왕톱밥으로부터 수소제조특성)

  • Jung, Hye-Jin;Kim, Chul Ho;Son, Jae-Ek;Kim, Lae-Hyun;Shin, Hun Yong
    • Applied Chemistry for Engineering
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    • v.19 no.2
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    • pp.209-213
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    • 2008
  • The fixed bed gasification reactor with 1 m hight and 10.2 cm diameter was utilized for the hydrogen production from biomass wastes. Lauan sawdust was used for non-catalytic and catalytic gasification reaction as a sample in the fixed bed reactor. The fixed bed temperature and catalyst are the major variables affecting the process operation. Thus, the effect of fixed bed temperature and the catalysts on gas composition were studied at the temperature range from $400^{\circ}C$ to $700^{\circ}C$. The yield of hydrogen was increased at higher temperature in the fixed bed reaction. Fractions of hydrogen, carbon monoxide and methane gas in the product gas increased when sodium carbonate ($Na_2CO_3$) and potassium carbonate ($K_2CO_3$) catalysts were used. Furthermore, sodium carbonate catalyst was more effective to obtain higher hydrogen yield compared to potassium carbonate catalyst.

A Study on the H??S Removal with Utilization of Seashell Waste(II) - The Characteristics of Sulfided Reaction Using Fixed Bed Reactor- (패각 폐기물을 이용한 $H_2S$ 제거에 관한 연구(II) -고정층 반응기를 이용한 황화반응특성)

  • 김영식
    • Journal of Environmental Health Sciences
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    • v.29 no.3
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    • pp.86-90
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    • 2003
  • In this study, lots of methods have been studing to utilize energy and decrease contaminated effluents. There has been great progress on IGCC (Integrated gasification combined cycle) to reduce thermal energy losses. The following results have been conducted from desulfurization experiments using waste shell to remove H$_2$S. Fixed bed desulfurization experiments, to obtain basic data for scale-up was indicated. Oyster was the best among the various sorbents, like the results of TGA. Especially, H$_2$S removal efficiency of uncalcined oyster was the highest. When use oyster as desulfurization sorbents, calcination process was not needed. Thus, high desulfurization efficiency would be expected. Fixed bed reactor experiments were indicated particle size of sorbents. These had influenced on desulfurization capacity. As smaller particle size was found better desulfurization capacity. Large capacity difference was found between 0.613 mm and 0.335 mm. But, differences between 0.335 mm and 0.241 mm was relatively small. As bed temperature increased, H$_2$S removal capacity increased. Therefore, both particle size and bed temperature should be considered to remove H$_2$S by sorbents.

Biological Treatemnt of Dye Wastewater Using an Anaerobic-Aerobic System (혐기-호기 공정을 이용한 염료페수의 생물학적 처리)

  • 박영식;문정현;안갑환
    • Journal of Environmental Science International
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    • v.11 no.6
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    • pp.569-576
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    • 2002
  • Anaerobic/aerobic reactor system was used to treat a synthetic wastewater with glucose as carbon sources(0.38~2.29 kg COD/m3.day) and Acid Red 14(1.05 "24.00 g Acid Red 141m3.day, color degree of 570 ~ 1710). COD removal efficiency by the anaerobic stage in operation period were above 90 % organic loading rate of 0.38 ~ 2.29 kg COD/m3.day(except, adaptation period) and the removal efficiency of the whole system were above 96 %. The decolorization of the Acid Red 14 was through the alteration of the dye structure(or cleavage of the Azo bond) during the anaerobic treatment. In the A/A system, the anaerobic stage played an essential role in removing both color and COD. In addition it also improves biodegradability of dye f3r further aerobic treatment. After operation, average MLSS concentration of anaerobic sludge reactor, anaerobic fixed-bed reactor and aerobic fixed-bed reactor were 17100mg/L, 20000mg/L, and 10000mg/L, respectively.

Treatment of Textile Wastewater by Anaerobic Sludge and Aerobic Fixed-Bed Biofilm Reactor (혐기성 슬러지 공정과 호기성 고정생물막 공정을 이용한 염색폐수 처리)

  • 박영식;문정현
    • Journal of Environmental Health Sciences
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    • v.28 no.3
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    • pp.55-63
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    • 2002
  • This study was carried out to treat textile wastewater using anaerobic sludge and aerobic fixed-bed biofilm reactor immobilized with Bacillus sp. dominated activated sludge(Bacillus sp. fraction : 81.5%). The range of influent con-centration of SCOD and soluble color were 1032-1507 mg/1, and 1239-1854 degree, respectively. Continuous treatment experiments were performed with variation of textile wastewater ratio at a same HRT. When textile wastewater ratio was 100%(HRT : 24 hours), The removal efficiency of SCOD and soluble color were 88% and 78%, respectively. When compare aerobic reactor of this study that was immobilized with Bacillus sp. dominated activated sludge to other study that was immobilized with activated sludge, SCOD and soluble color removal efficiency of this study showed a little higher efficiency than immobilized with activated sludge. The Bacillus sp. fraction of initial condition was 81.5%), but the fraction after operation was decreased to 31.8%).

Effects of Reactor Type on the Economy of the Ethanol Dehydration Process: Multitubular vs. Adiabatic Reactors

  • Yoo, Kee-Youn
    • Korean Chemical Engineering Research
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    • v.59 no.3
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    • pp.467-479
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    • 2021
  • Abstract: A kinetic model was developed for the dehydration of ethanol to ethylene based on two parallel reaction pathways. Kinetic parameters were estimated by fitting experimental data of powder catalysts in a lab-scale test, and the effectiveness factor was determined using data from pellet-type catalysts in bench-scale experiments. The developed model was used to design a multitubular fixed-bed reactor (MTR) and an adiabatic reactor (AR) at a 10 ton per day scale. The two different reactor types resulted in different process configurations: the MTR consumed the ethanol completely and did not produce the reaction intermediate, diethyl ether (DEE), resulting in simple separation trains at the expense of high equipment cost for the reactor, whereas the AR required azeotropic distillation and cryogenic distillation to recycle the unreacted ethanol and to separate the undesired DEE, respectively. Quantitative analysis based on the equipment and annual energy costs showed that, despite high equipment cost of the reactor, the MTR process had the advantages of high productivity and simple separation trains, whereas the use of additional separation trains in the AR process increased both the total equipment cost and the annual energy cost per unit production rate.