• Title/Summary/Keyword: Fixed bed reactor

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A Study of Regeneration Reaction for Desulfurization Sorbents using Natural Manganese Ore (천연 망간 광석 탈황제의 재생 반응 특성 연구)

  • 윤여일;윤용승;김성현
    • Journal of Energy Engineering
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    • v.11 no.3
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    • pp.247-253
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    • 2002
  • Natural manganese ore was selected as main active component for a non-zinc desulfurization sorbent used in the gas clean-up process of the integrated gasification combined cycle (IGCC) because of excellent H$_2$S removal efficiency and economical aspect . In this study, the regeneration characteristics of sorbent after desulfurization reaction were determined in a thermobalance reactor and a fixed bed reactor in the temperature range of 350~55$0^{\circ}C$. The mixed gases of oxygen and nitrogen are used as the regeneration reaction gases for manganese sorbent. According to Mn-S-O phase diagram, the manganese sorbent has a low regeneration efficiency in medium temperature due to formation of MnSO$_4$ and the regeneration temperature must be over 85$0^{\circ}C$. To improve that problem, ammonia and steam was added in regeneration mixed gases. Effect of new regeneration method was determined by XRD and difference of desulfurization through multicycle tests.

A Study on the Photocatalytic Degradation of VOC over TiO2 Coated on Glass Bead (산화티탄 광촉매를 이용한 VOC 가스 처리효과에 관한 연구)

  • Yun, Seok-Yeong;No, Jun-Hyeong;Park, Sun-Je;Lee, Seung-Ho
    • Korean Journal of Materials Research
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    • v.10 no.5
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    • pp.328-334
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    • 2000
  • The photocatalyst of $TiO_2$coated on glass bead was prepared from sol-gel method to remove the VOC (vola-tile organic compounds) by the photocatalytic reaction. The coated films were characterized by X-ray diffraction(XRD), specific surface area(BET), and scanning electron microscopy observation (SEM), The gas-phase photocatalytic degradation of trichloroethylene(TCE) and benzene with coated titanium dioxide on glass beads was in-vestigated using a fixed bed reactor. The degradation was calculated by the concentration difference with the retained on the reactor with aid of gas chromatography. At steady state, conversion yields were obtained for 80% of trichloroeth-vlene in 400 ppmv concentration and 65% on benzene in the range of concentration from 50 to 300 ppmv, respectively.

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Recovery of Xylo-oligomer and Lignin Liquors from Rice Straw by Two 2-step Processes Using Aqueous Ammonia Followed by Hot-water or Sulfuric Acid

  • Vi Truong, Nguyen Phuong;Shrestha, Rubee koju;Kim, Tae Hyun
    • Korean Chemical Engineering Research
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    • v.53 no.6
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    • pp.682-689
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    • 2015
  • A two-step process was investigated for pretreatment and fractionation of rice straw. The two-step fractionation process involves first, soaking rice straw in aqueous ammonia (SAA) in a batch reactor to recover lignin-rich hydrolysate. This is followed by a second-step treatment in a fixed-bed flow-through column reactor to recover xylo-oligomer-rich hydrolysate. The remaining glucan-rich solid cake is then subjected to an enzymatic process. In the first variant, SAA treatment in the first step dissolves lignin at moderate temperature (60 and $80^{\circ}C$), while in the second step, hot-water treatment is used for xylan removal at higher temperatures ($150{\sim}210^{\circ}C$). Under optimal conditions ($190^{\circ}C$ reaction temperature, 30 min reaction time, 5.0 ml/min flow rate, and 2.3 MPa reaction pressure), the SAA-hot-water fractionation removed 79.2% of the lignin and 63.4% of the xylan. In the second variant, SAA was followed by treatment with dilute sulfuric acid. With this process, optimal treatment conditions for effective fractionation of xylo-oligomer were found to be $80^{\circ}C$, 12 h reaction time, solid-to-liquid ratio of 1:12 in the first step; and 5.0 ml $H_2SO_4/min$, $170^{\circ}C$, and 2.3 MPa in the second step. After this two-step fractionation process, 85.4% lignin removal and 78.9% xylan removal (26.8% xylan recovery) were achieved. Use of the optimized second variant of the two-step fractionation process (SAA and $H_2SO_4$) resulted in enhanced enzymatic digestibility of the treated solid (99% glucan digestibility) with 15 FPU (filter paper unit) of CTec2 (cellulase)/g-glucan of enzyme loading, which was higher than 92% in the two-step fractionation process (SAA and hot-water).

Synthesis of Pure Butene-1 through Hydro-isomerization of Butene-2 and Distillation (2-부텐의 수첨이성화반응 및 증류공정을 통한 고순도 1-부텐의 제조)

  • Cho, Jungho;Jeon, Jong-Ki;Song, Youngha;Lee, Seong Jun;Lee, Jae Ho
    • Korean Chemical Engineering Research
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    • v.45 no.4
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    • pp.351-355
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    • 2007
  • It is necessary to convert butene-2 into butene-1 with higher added-values through positional isomerization. In this study, hydro-isomerization of butene-2 with hydrogen over Pd/alumina catalysts was investigated in a fixed bed reactor. The yield of butene-1 over Ld-265 catalyst was higher than that over other catalysts. The yield of butene-1 was highest (5.3%) under the conditions of reaction temperature of $75^{\circ}C$, reaction pressure of 150 psig, 2-butene flow rate of 48 cc/h and hydrogen flow rate of 3 cc/min. We conducted simulation for the process composed of a hydro-isomerization reactor and a distillation tower. In the case of 78% of tray efficiency, we obtained over 99% pure butene-1 through a distillation tower with 171 steps (R=120).

Optimization of KOGAS DME Process From Demonstration Long-Term Test (KOGAS DME 공정의 실증 시험을 통한 최적화 기술개발)

  • Chung, Jongtae;Cho, Wonjun;Baek, Youngsoon;Lee, Changha
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.5
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    • pp.559-571
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    • 2012
  • Dimethyl ether (DME) is a new clean fuel as an environmentally-benign energy resource. DME can be manufactured from various energy sources including natural gas, coal, and biomass. In addition to its environmentally friendly properties, DME has similar characteristics to those of LPG. The aim of this article is to represent the development of new DME process with KOGAS's own technologies. KOGAS has investigated and developed new innovative DME synthesis process from synthesis gas in gaseous phase fixed bed reactor. DME has been traditionally produced by the dehydration of methanol which is produced from syngas, a product of natural gas reforming. This traditional process is thus called the two-step method of preparing DME. However, DME can also be manufactured directly from syngas (single-step). The single-step method needs only one reactor for the synthesis of DME, instead of two for the two-step process. It can also alleviate the thermodynamic limitations associated with the synthesis of methanol, by converting the produced methanol into DME, thereby potentially enhancing the overall conversion of syngas into DME. KOGAS had launched the 10 ton/day DME demonstration plant project in 2004 at Incheon KOGAS LNG terminal. In the mid of 2008, KOGAS had finished the construction of this plant and has successively finished the demonstration plant operation. And since 2008, we have established the basic design of commercial plant which can produce 3,000 ton/day DME.

Development of Bioreactors for Hydrogen-Producing Immobilized Photosynthetic Bacteria(II) : Evaluation of Immobilized Bioreactor for Hydrogen Productivity and Mass Transfer Resistance (광합성 박테리아를 이용한 고성능 수소 생산 고정화 생물반응기의 개발(II) :고정층 반응기와 연속 교반탱크 반응기에서의 수소 생산성 및 물질전달 저항 비교)

  • 선용호;한정우
    • KSBB Journal
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    • v.8 no.3
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    • pp.256-265
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    • 1993
  • In this study, it was observed that hydrogen productivity varied with changes of input g1ucose concentration and dilution rate in FBR( Fixed Bed Reactor), and CSTR(Continuous Stirred Tank Reactor). We evaluated and compared reaction rate Parameters and internal external and overall mass transfer resistances of immobilized carrier in both reactors. Apparent $K_m$ decreased with increasing dilution rate in FBR but showed a constant value above $0.4h^{-1}$ of dilution rate in CSTR. The experimental results in FBR showed nearly analogous to those in CSTR, however, the performance of FBR resulted in lower hydrogen productivity and an external effectiveness factor but a higher internal effectiveness factor than in CSTR. The overall effectiveness factor obtained with various input 91ucose concentrations showed similar values in both reactors.

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FBR CFD Simulation of Steam Methanol Reforming Reaction using Intrinsic Kinetic Data of Copper-impregnated Hydrotalcite Catalyst (구리가 함침된 하이드로탈사이트 촉매의 고유 키네틱 데이터를 이용한 메탄올 수증기 개질반응의 고정층 반응기 CFD 시뮬레이션)

  • Jae-hyeok Lee;Dongil Shin;Ho-Geun Ahn
    • Journal of the Korean Institute of Gas
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    • v.27 no.1
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    • pp.78-85
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    • 2023
  • Fixed-bed reactor Computational Fluid Dynamics (CFD) simulation of methanol steam reforming reaction was performed using the intrinsic kinetic data of the copper-impregnated hydrotalcite catalyst. The activation energy of the copper hydrotalcite catalyst obtained from the previous study results was 97.4 kJ/mol, and the pre-exponential was 5.904 × 1010. Process simulation was performed using the calculated values and showed a similar tendency to the experimental results. And the conversion rate according to the change of the reaction temperature (200 - 450 ℃) and the molar ratio of methanol and water was observed using the intrinsic kinetic data. In addition, mass and heat transfer phenomena analysis of a commercial reactor (I.D. 0.05 - 0.1m, Length 1m) was predicted through axial 2D Symmetry simulation using the power law model of the above kinetic constants.

A Study of Methane Oxidation over Transition Metal (TM)/CeO2 (TM=Ni, Co, Cu, Fe) (전이금속이 담지된 세리아의 메탄 산화 반응에 대한 연구)

  • Ahn, Ki-Yong;Chung, Yong-Chae;Lee, Jong-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.4
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    • pp.346-352
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    • 2012
  • The properties of methane oxidation were studied in this research over transition metal containing $CeO_2$ (TM/$CeO_2$, TM=Ni, Co, Cu, Fe) with TM content of 5 wt. % at atmospheric pressure. The characteristics of catalysts were investigated by various characterization techniques, including XRD, GC, SEM and EPMA analyses. The catalytic tests were carried out in a fixed Rmix ratio of 1.5 ($CH_4/O_2$) in a fixed-bed reactor operating isothermally at atmospheric pressure. Only the Ni/$CeO_2$ catalysts showed syngas production above $400^{\circ}C$ via typical partial oxidation reaction whereas other catalysts induced complete oxidation resulting in the production of $CO_2$ and $H_2O$ in whole reaction temperature range. From the quantitative analysis on carbon deposition after catalytic tests, Cu/$CeO_2$ was found to show the highest resistance on carbon deposition. Therefore Cu can be proposed as an efficient catalyst element which can be combined with a conventional Ni-based SOFC anode to enhance the carbon tolerance.

A Study of Nitrous Oxide Decomposition using Calcium Oxide (Calcium Oxide를 이용한 N2O 분해에 관한 CO2의 영향 연구)

  • Paek, Jin-Young;Park, Yeong-Sung;Shun, Dowon;Bae, Dal-Hee
    • Korean Chemical Engineering Research
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    • v.40 no.6
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    • pp.746-751
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    • 2002
  • Fluidized bed combustion is a coal combustion technology that can reduce both SOx and NOx emission; SOx is removed by limestone that is fed into the combustion chamber and the NOx is reduced by low temperature combustion in a fluidized bed combustor and air stepping, but $N_2O$ generation is quite high. $N_2O$ is not only a greenhouse gas but also an agent of ozone destruction in the stratosphere. The calcium oxide(CaO) is known to be a catalyst of $N_2O$ decomposition. This study of $N_2O$ decomposition reaction in fixed bed reactor packed over CaO bed has been conducted. Effects of parameters such as concentration of inlet $N_2O$ gas, reaction temperature, CaO bed height and effect of $CO_2$, NO, $O_2$ gas on the decomposition reaction have been investigated. As a result of the experiment, it has been shown that $N_2O$ decomposition reaction increased with the increasing fixed bed temperature. While conversion of the reaction was decreased with increasing $CO_2$ concentration. Also, under the present of NO, the conversion of $N_2O$ decomposition is decreased. From the result of kinetic study gained the heterogeneous reaction rate on $N_2O$ decomposition. In the case of $N_2O$ decomposition over CaO, heterogeneous reaction rate is. $\frac{d[N_2O]}{dt}=\frac{3.86{\times}10^9{\exp}(-15841/R)K_{N_2O}[N_2O]}{(1+K_{N_2O}[N_2O]+K_{CO_2}[CO_2])}$. In this study, it is found that the calcium oxide is a good catalyst of $N_2O$ decomposition.

Biological Treatment of Raw Water for Organics Removal (생물학적(生物學的) 처리(處理)에 의한 원수(原水)의 유기물제거(有機物除去)에 관한 연구(研究))

  • Cho, Kwang Myeung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.6 no.1
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    • pp.43-50
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    • 1986
  • A research was performed to examine the applicability of aerobic fixed-biofilm reactors for removal of biodegradable organics in raw waters. Crushed briquette ashes or granite were utilized as media. Experiments were carried out by feeding packed bed reactors with a synthetic raw water prepared by dissolving phenol in tap water with other inorganic nutrients. Results of the research showed that the effluent TBOD concentrations were lower than 6 mg/l when the influent BOD concentrations were kept below 50 mg/l and a detention time of about 2.7 hours was provided. The SBOD concentrations of the treated waters should be less than 5 mg/l since the effluent SS could be removed by conventional water treatment methods such as coagulation and filtration. It was also found that most of the SS in the effluents were humic materials since the effluent SS caused little BOD. This means the biofilm in the reactor was in endogenous respiration phase due to low F/M ratio. According to the results of this study, it is recommended to pretreat any raw water contaminated with biodegradable organics in an aerobic fixed biofilm reactor with a detention time of 2 to 3 hours.

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